Description

FURUKAWA HCR1500-ED OPERATION MANUAL

What does this catalog contain?

HCR1500-ED OPERATION MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

FURUKAWA HCR1500-ED OPERATION MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

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• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE FURUKAWA HCR1500-ED OPERATION MANUAL

IMPORTANT INFORMATION ······································································································0-1
Foreword······································································································································0-3
Safety Information ······················································································································0-4
General Description ·····················································································································0-8
Machine Serial Numbers ···········································································································0-10
Safety Signs ·····························································································································0-12
Contents ····································································································································0-21
Safety
1. Safety Precautions··············································································································· 1-1-1
1.1 Safety Management ·········································································································· 1-1-1
1.2 Precautions before Engine Start ························································································ 1-2-1
1.3 Precautions after Engine Start ························································································· 1-3-1
1.4 Precautions for Safe Operation ························································································· 1-4-1
1.5 Precautions with Machine Parking ··················································································· 1-5-1
1.6 Precautions for Towing ······································································································ 1-6-1
1.7 Precautions for Transporting ····························································································· 1-7-1
1.8 Precautions before Maintenance······················································································· 1-8-1
1.9 Precautions during Maintenance ······················································································· 1-9-1
1.10 Precautions after Maintenance ······················································································ 1-10-1
Operation
2. Specifications······················································································································· 2-1-1
2.1 Component Names············································································································ 2-1-1
2.2 Specifications ···················································································································· 2-2-1
3. Operator’s Station····················································································································3-1
3.1 Meter Panel ······················································································································· 3-1-1
3.1.1 Monitor Panel ······································································································· 3-1-4
3.2 Engine Switch Box············································································································· 3-2-1
3.3 Travel Levers ····················································································································· 3-3-1
3.3.1 Travel Levers········································································································ 3-3-1
3.3.2 Oscillating Lock Mechanism················································································· 3-3-3
3.4 Safety Lock Lever·············································································································· 3-4-1
3.5 Emergency Stop Button····································································································· 3-5-1
3.6 Drilling Control Box············································································································ 3-6-1

3.6.1 Control Grip·········································································································· 3-6-5
3.6.2 Hydraulic Cylinder Control Panel ······································································· 3-6-10
3.6.3 Handling of Air-Conditioner ················································································ 3-6-13
3.7 Drilling Console Box ·········································································································· 3-7-1
3.7.1 Control Panel ······································································································· 3-7-1
3.7.2 Switch Panel ········································································································ 3-7-6
3.8 Rod Changer Control········································································································· 3-8-1
3.8.1 Rod Changer Control Lever ················································································· 3-8-3
3.8.2 Rod Changer Adjusting Panel ·············································································3-8-11
3.9 Pressure Gauges··············································································································· 3-9-1
3.10 Pressure Adjusting Handles··························································································· 3-10-1
3.11 Operator’s Seat···············································································································3-11-1
3.11.1 Seat Adjustment ································································································3-11-1
3.11.2 Seat Belt Adjustment (If Equipped)····································································3-11-5
3.12 Operator’s Cab ·············································································································· 3-12-1
3.13 Accessories in Cab ········································································································ 3-13-1
3.13.1 Handling of Fire Extinguisher ··········································································· 3-13-4
4. Running Operation··············································································································· 4-1-1
4.1 Daily Inspection ················································································································· 4-1-1
4.1.1 Before Starting the Engine ··················································································· 4-1-4
4.2 Operation of Engine··········································································································· 4-2-1
4.2.1 Before Starting the Engine ··················································································· 4-2-1
4.2.2 Starting the Engine······························································································· 4-2-3
4.2.3 After Starting the Engine ······················································································ 4-2-5
4.2.4 Stopping the Engine ··························································································· 4-2-14
4.3 Automatic Heating of Hydraulic Oil ···················································································· 4-3-1
4.4 Traveling the Machine ······································································································· 4-4-1
4.4.1 Traveling Posture ································································································· 4-4-4
4.4.2 Starting ················································································································· 4-4-5
4.4.3 Direction Control ·································································································· 4-4-7
4.4.4 Stopping the Machine··························································································· 4-4-9
4.5 Parking the Machine·········································································································· 4-5-1
4.5.1 Locking················································································································· 4-5-3
4.6 Drilling Work ······················································································································ 4-6-1
4.6.1 Preparation for Drilling ························································································· 4-6-3
4.6.2 Collaring ··············································································································· 4-6-5
4.6.3 Regular Drilling····································································································· 4-6-8
4.6.4 Using Anti-Jamming Controller············································································4-6-11
4.6.5 End of Drilling Work ··························································································· 4-6-12
4.7 Rod Changer Operation····································································································· 4-7-1
4.7.1 Pull-drilling Specification ······················································································ 4-7-2
4.7.2 Push-drilling Specification ·················································································· 4-7-18
4.8 Auto Greaser ····················································································································· 4-8-1

5. Transporting························································································································· 5-1-1
5.1 Loading Machine on a Trailer ···························································································· 5-1-1
5.2 Towing ······························································································································· 5-2-1
5.3 Lifting Procedure ··············································································································· 5-3-1
6. Electrical Equipment ·········································································································· 6-1-1
6.1 Control Panel····················································································································· 6-1-1
6.1.1 Emergency Run Switch························································································ 6-1-3
6.1.2 Impact Timer (If Equipped) ················································································· 6-1-4
6.2 Fuses································································································································· 6-2-1
6.3 Battery Servicing ··············································································································· 6-3-1
6.3.1 Replace Batteries································································································· 6-3-4
6.3.2 Using Booster Batteries ······················································································· 6-3-6
7. Operation in Cold Weather ······································································································7-1
8. Storage ····································································································································8-1
9. Troubleshooting ·······················································································································9-1
9.1 Inspection of Pump Functions ··························································································· 9-1-1
9.2 Emergency escape selector valve····················································································· 9-2-1
Maintenance Section
10. General Safety Instructions ·································································································10-1
11. Fuels and Lubricants·········································································································11-1-1
11.1 Emergency Measures ·····································································································11-1-1
11.2 Fuel·································································································································11-2-1
11.3 Lubricants ·······················································································································11-3-1
11.4 Oil Supply Pump·············································································································11-4-1
12. Coolant ································································································································12-1
13. Refill Capacities ···················································································································13-1
14. Maintenance Interval Schedule ···························································································14-1
14.1 When Required·············································································································· 14-1-1
14.2 First Maintenance ·········································································································· 14-2-1
14.3 Periodic Maintenance / 50 Hours··················································································· 14-3-1
14.4 Periodic Maintenance / 250 Hours················································································· 14-4-1
14.5 Periodic Maintenance / 500 Hours················································································· 14-5-1

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
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