Description

John Deere 200D and 200DLC Excavator Operator’s Manual (OMT226908)

John Deere 200D and 200DLC Excavator Index:

Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features …..111
Safety—General Precautions
Recognize Safety Information ………………………121
Follow Safety Instructions…………………………….121
Operate Only If Qualified ……………………………..121
Wear Protective Equipment………………………….122
Avoid Unauthorized Machine Modifications…….122
Add Cab Guarding for Special Uses………………122
Inspect Machine …………………………………………123
Stay Clear of Moving Parts…………………………..123
Avoid HighPressure
Fluids ………………………….123
Avoid HighPressure
Oils …………………………….124
Work In Ventilated Area……………………………….124
Prevent Fires ……………………………………………..125
Clean Debris from Machine ………………………….125
Prevent Battery Explosions ………………………….126
Handle Chemical Products Safely …………………126
Dispose of Waste Properly …………………………..126
Prepare for Emergencies……………………………..127
Safety—Operating Precautions
Use Steps and Handholds Correctly ……………..131
Start Only From Operator’s Seat…………………..131
Use and Maintain Seat Belt ………………………….131
Prevent Unintended Machine Movement ……….131
Avoid Work Site Hazards……………………………..132
Keep Riders Off Machine …………………………….132
Avoid Backover Accidents ……………………………133
Avoid Machine Tip Over ………………………………133
Use Special Care When Lifting Objects …………134
Add and Operate Attachments Safely ……………134
Prevent Unintended Detonation of
Explosive Devices …………………………………..134
Safety—Maintenance Precautions
Park and Prepare for Service Safely ……………..141
Service Cooling System Safely …………………….141
Remove Paint Before Welding or Heating………142
Make Welding Repairs Safely ………………………142
Drive Metal Pins Safely ……………………………….142
Safety—Safety Signs
Replace Safety Signs ………………………………….151
Safety Signs ………………………………………………152
Page
Safety Signs Installed in
Cab—Hydraulic Coupler (If Equipped)……….153
Safety Signs Installed on Hydraulic
Coupler—Hydraulic Coupler (If Equipped)….154
Operation—Operator’s Station
Pedals, Levers, and Panels………………………….211
Front Switch Panel ……………………………………..212
Front Switch Panel Functions……………………….213
Rear Panel…………………………………………………213
Horn………………………………………………………….214
Power Dig Button………………………………………..214
Pilot Shutoff Lever ………………………………………214
Left Console ………………………………………………215
Travel Alarm and Travel Alarm Cancel Switch ..216
Seat Heater Switch—If Equipped ………………….216
Reversing Cooling Fan Switch—If Equipped…..217
Cab Heater and Air Conditioner ……………………218
Selecting Display Between Celsius and
Fahrenheit ……………………………………………..219
Operating the AM/FM Radio…………………………219
Secondary Exit Tool…………………………………..2110
Opening Upper Front (Secondary Exit)
Window ……………………………………………….2110
Removing and Storing the Lower Front
Window ……………………………………………….2110
Opening Cab Door Window………………………..2111
Opening and Closing the
Polycarbonate Type Roof Exit
Cover…………………………………………………..2112
Adjusting the Mechanical Suspension Seat ….2112
Adjusting the Air Suspension Seat—If
Equipped ……………………………………………..2113
Adjusting Pilot Control Lever Console
Height………………………………………………….2113
Operation—Monitor Operation
Monitor………………………………………………………221
Monitor Functions ……………………………………….222
Monitor StartUp
…………………………………………223
Main Menu…………………………………………………224
Time Set Menu …………………………………………..224
Selecting an Attachment From Default
Screen…………………………………………………..225
Selecting an Attachment From Main Menu …….226
Attachment Specification Screen…………………..227
Pump 2 Flow Rate Adjustment ……………………..228

Displaying Operating Conditions …………………..229
Maintenance Settings ………………………………..2210
Screen Display When Scheduled
Maintenance is Due ………………………………2212
Fuel Rate Display/No Display……………………..2214
Language Settings…………………………………….2215
Alarm Occurrence Screen ………………………….2216
Operation—Operating the Machine
Before Starting Work …………………………………..231
Operator’s Daily Machine Check
Before Starting ……………………………………….231
Engine BreakIn
Period ……………………………….232
Starting Engine …………………………………………..232
Cold Weather Start Aid—If Equipped …………….234
Cold Weather WarmUp
………………………………235
Travel Pedals and Levers…………………………….236
Locking the Hydraulic Coupler to the
Attachment …………………………………………….237
Unlocking the Hydraulic Coupler From
the Attachment ……………………………………….238
Control Lever Pattern Operation……………………239
Mechanical Control Lever Pattern
Selector—If Equipped ……………………………2310
Control Lever Pattern Conversion ……………….2311
Operating In Water and Mud ………………………2312
Driving Up a Steep or Slippery Slope …………..2312
Lifting ………………………………………………………2312
Lower Boom With Engine Stopped………………2313
Parking the Machine………………………………….2314
Loading and Unloading for Transport …………..2315
Towing Machine………………………………………..2316
Lifting Machine …………………………………………2316
Maintenance—Machine
Diesel Fuel…………………………………………………311
Lubricity of Diesel Fuel ………………………………..311
Handling and Storing Diesel Fuel ………………….312
Biodiesel Fuel …………………………………………….313
Low Sulfur Diesel Fuel Conditioner ……………….314
Testing Diesel Fuel ……………………………………..314
Minimizing the Effect of Cold Weather
on Diesel Engines …………………………………..315
Alternative and Synthetic Lubricants ……………..316
Diesel Engine Oil—Stage II Engine……………….317
Diesel Engine Oil and Filter Service
Intervals—Stage II Engine ……………………….318
Diesel Engine Oil—Tier 3/Stage IIIA Engine …..319
Diesel Engine Oil and Filter Service
Intervals—Tier 3/Stage IIIA Engine ………….3110
Hydraulic Oil …………………………………………….3111
Swing Gear Case and Travel Gear
Case Oils……………………………………………..3112
Pump Gear Case Oil …………………………………3112
Track Adjuster, Working Tool Pivot,
Swing Bearing, and Swing Bearing
Gear Grease ………………………………………..3113
Heavy Duty Diesel Engine Coolant ……………..3114
Page
Drain Intervals for Diesel Engine Coolant……..3115
John Deere COOLGARD
™ II
COOLANT EXTENDER …………………………3115
Supplemental Coolant Additives………………….3116
Operating in Warm Temperature Climates ……3116
Additional Information About Diesel
Engine Coolants and John Deere
COOLGARD
™ II COOLANT
EXTENDER………………………………………….3117
Testing Diesel Engine Coolant…………………….3118
Maintenance—Periodic Maintenance
Service Machine at Specified Intervals…………..321
Check the Hour Meter Regularly …………………..321
Engine Identification ……………………………………322
Prepare Machine for Maintenance ………………..322
Open Access Doors for Service ……………………323
Open Engine Cover for Service…………………….323
Fuel Tank …………………………………………………..323
Hydraulic Breaker and Crusher Attachments ….324
Fluid Analysis Program Test Kits and
3Way
Coolant Test Kit…………………………….324
Periodic Maintenance Schedule ……………………325
Maintenance—As Required
Remove and Clean Fuel Tank Inlet Screen …….331
Check Windshield Washer Fluid……………………331
Drain Water and Sediment from Fuel
Tank Sump …………………………………………….331
Drain Water Separator Filter…………………………332
Check and Clean Air Cleaner Dust
Unloader Valve……………………………………….332
Check and Adjust Track Sag ………………………..332
Check Coolant ……………………………………………334
Draining Auxiliary Fuel Filter/Water
Separator—If Equipped……………………………335
Maintenance—10 Hours or Daily
Check Engine Oil Level ……………………………….341
Check Engine Coolant Level ………………………..341
Check Hydraulic System Oil Level ………………..342
Grease Hydraulic Coupler—If Equipped ………..343
Maintenance—Initial Service—50 Hours
Inspect and ReTorque
Track Hardware…………351
Maintenance—Every 50 Hours or Weekly
Drain Water and Sediment from Fuel
Tank Sump …………………………………………….361
Drain Water Separator Filter…………………………361
Maintenance—Every 100 Hours
Grease Working Tool Pivots …………………………371
Maintenance—Initial Service—250 Hours
Drain and Refill Engine BreakIn
Oil
and Replace Filter …………………………………..381
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Contents
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Maintenance—Every 250 Hours
Check and Adjust A/C Belt …………………………..391
Check Swing Gear Case Oil Level ………………..391
Drain Hydraulic Oil Tank Sump……………………..391
Check Pump Drive Gear Case Oil Level ………..392
Check Battery Electrolyte Level and
Terminals……………………………………………….393
Check Travel Gear Case Oil Level ………………..395
Clean Primary Air Cleaner Element……………….396
Take Engine Oil Sample ………………………………396
Inspect and ReTorque
Track Hardware…………397
Maintenance—Every 500 Hours
Grease Front End Pin Joints ………………………3101
Grease Swing Bearing……………………………….3102
Grease Swing Bearing Gear……………………….3102
Replace Water Separator Filter …………………..3103
Replace Final Fuel Filter…………………………….3103
Replacing Auxiliary Fuel Filter/Water
Separator—If Equipped………………………….3104
Drain and Refill Engine Oil and
Replace Filter ……………………………………….3105
Check Air Intake Hoses ……………………………..3105
Clean Cab Fresh Air and Cab
Recirculation Air Filters ………………………….3106
Take Fluid Samples …………………………………..3106
Maintenance—Every 1000 Hours
Drain and Refill Swing Gear Case Oil ………….3111
Replace Hydraulic Oil Tank Filter ………………..3111
Replace Pilot Oil Filter ……………………………….3112
Inspect Serpentine Belt ……………………………..3114
Drain and Refill Pump Drive Gear Case Oil ….3115
Clean Engine Crankcase Vent Tube ……………3115
Replace Air Cleaner Elements ……………………3116
Replace Air Cleaner Dust Valve ………………….3116
Check Coolant ………………………………………….3116
Maintenance—Every 2000 Hours
Check and Adjust Engine Valve Lash…………..3121
Drain and Refill Travel Gear Case Oil ………….3121
Maintenance—Every 4000 Hours
Replace Engine Crankshaft Dampener ………..3131
Maintenance—Every 5000 Hours
Drain and Refill Hydraulic System Oil…………..3141
Replace Hydraulic Tank Vent Cap Filter ……….3143
Maintenance—Every 6000 Hours
Drain Cooling System………………………………..3151
Cooling System Fill and Deaeration
Procedure…………………………………………….3152
Page
Miscellaneous—Machine
Bleed Fuel System ……………………………………..411
Cleaning Radiator, Oil Cooler, Charge
Air Cooler, A/C Condenser, and Fuel
Cooler……………………………………………………412
Do Not Service or Adjust Injection
Nozzles or High Pressure Fuel Pump ………..412
Do Not Service Control Valves,
Cylinders, Pumps, or Motors…………………….413
Precautions for Alternator and Regulator ……….413
Handling, Checking, and Servicing
Batteries Carefully…………………………………..414
Using Battery Charger …………………………………415
Using Booster Batteries—24Volt
System ………416
Replacing Batteries …………………………………….416
Fluid Sampling Test Ports—If Equipped …………417
Welding On Machine …………………………………..417
Clean the Machine Regularly ……………………….417
Adding 12—Volt Accessories ……………………….418
JDLink™ Machine Monitoring System
(MMS)—If Equipped………………………………..418
JDLink™ Machine Monitoring System
(MMS) Direct Laptop Connection—If
Equipped ……………………………………………….418
Replacing Fuses…………………………………………419
Replacing Bucket Teeth……………………………..4112
Replacing Bucket Tooth
Tip—HeavyDuty
Bucket ………………………..4113
Removing the Bucket ………………………………..4113
Track Sag General Information …………………..4114
Unified Inch Bolt and Screw Torque Values…..4114
Metric Bolt and Screw Torque Values…………..4115
Miscellaneous—Operational Checkout
Operational Checkout………………………………….421
Miscellaneous—Troubleshooting
Using Troubleshooting Charts ………………………431
Engine ………………………………………………………432
Electrical System ………………………………………..435
Hydraulic System………………………………………..437
Miscellaneous—Storage
Prepare Machine for Storage ……………………….441
Monthly Storage Procedure………………………….442
Miscellaneous—Machine Numbers
Record Product Identification Number (PIN) …..451
Record Engine Serial Number………………………451
Record Travel Motor Serial Numbers …………….452
Record Swing Motor Serial Number ………………452
Record Hydraulic Pump Serial Number………….452
Hydraulic Coupler Serial Number (If
Equipped)………………………………………………453
Keep Proof of Ownership …………………………….453
Keep Machines Secure ……………………………….454
Continued on next page

Miscellaneous—Specifications
200D and 200DLC Stage II Engine
Specifications …………………………………………461
200D and 200DLC Tier 3/Stage IIIA
Engine Specifications………………………………461
Drain and Refill Capacities …………………………..462
Machine Specifications………………………………..463
Working Ranges …………………………………………465
Lift Capacity—Arm: 2.41 m (7 ft 11 in.),
Shoe: 600 mm (24 in.) …………………………….468
Lift Capacity—Arm: 2.91 m (9 ft 7 in.),
Shoe: 600 mm (24 in.) …………………………..4610
Lift Capacity—Arm: 2.41 m (7 ft 11 in.),
Shoe: 700 mm (28 in.) …………………………..4612
Lift Capacity—Arm: 2.91 m (9 ft 7 in.),
Shoe: 700 mm (28 in.) …………………………..4614
Lift Capacity—Arm: 2.41 m (7 ft 11 in.),
Shoe: 800 mm (32 in.) …………………………..4616
Lift Capacity—Arm: 2.91 m (9 ft 7 in.),
Shoe: 800 mm (32 in.) …………………………..4618
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John Deere