Description
Bell T21D, T22D Logger Parts Manual (872164)
Bell T21D, T22D Logger Index:
ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . 3-69
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . 2-69
AIR INTAKE SYSTEM . . . . . . . . . . . . . . . . . 2-67
AIRCON DRIER UNIT AND PIPING . . . . . . . . . . 7-51
AIRCON SYSTEM: FRONT CHASSIS . . . . . . . . . 7-55
AIRCONDITIONER UNIT BREAKDOWN. . . . . . . . 7-53
ARTIC JOINT BEARING ASSEMBLY . . . . . . . . . 7-93
ASSEMBLY, TRI-LINK, SPHERICAL: FRONT SUSPENSION
7-85
AXLE, FRONT . . . . . . . . . . . . . . . . . . . . . 3-73
AXLE, MIDDLE: BELL DIFFERENTIAL . . . . . . . . 3-81
AXLE, REAR: BELL DIFFERENTIAL . . . . . . . . . . 3-91
AXLE, REAR: ZF DIFFERENTIAL . . . . . . . . . . . 3-92
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-23
B
BATTERY BOX KIT. . . . . . . . . . . . . . . . . . . 7-75
BELLY PLATE . . . . . . . . . . . . . . . . . . . . . 7-71
BONNET CATCH . . . . . . . . . . . . . . . . . . . . 7-67
BONNET KIT: DETAIL A . . . . . . . . . . . . . . . . 7-59,7-61
BONNET KIT: DETAIL A (CONTINUED) . . . . . . . . 7-63
BONNET KIT: DETAIL B . . . . . . . . . . . . . . . . 7-65
BOOM ASSEMBLY PIPING . . . . . . . . . . . . . . 7-119
BOOM BASE . . . . . . . . . . . . . . . . . . . . . . 7-103
BOOM EXTENSION . . . . . . . . . . . . . . . . . . 7-113
BRAKE – SECTION D. . . . . . . . . . . . . . . . . . 3-15
BRAKE – SECTION E. . . . . . . . . . . . . . . . . . 3-17
BRAKE – SECTION F . . . . . . . . . . . . . . . . . 3-19
BRAKE – SECTION G . . . . . . . . . . . . . . . . . 3-21
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . 3-99
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . 4-5
C
CAB / BONNET INTERFACE SEAL . . . . . . . . . . 7-5
CAB AIR DUCTING, HVAC SYSTEM . . . . . . . . . 7-49
CAB ASSEMBLY . . . . . . . . . . . . . . . . . . . . 7-1
CAB DOOR ASSEMBLY . . . . . . . . . . . . . . . . 7-13
CAB FLOOR MAT & INTERIOR PANELS . . . . . . . 7-25
CAB HARNESS & RELATED COMPONENTS – DETAIL A
6-1
CAB HARNESS & RELATED COMPONENTS – DETAIL B
6-3
CAB HARNESS & RELATED COMPONENTS – DETAIL C
6-5
CAB INTERIOR HATCHES AND LIDS . . . . . . . . . 7-23
CAB INTERIOR MISCELLANEOUS PARTS . . . . . . 7-21
CAB IQAN HARNESS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45,6-47,
6-48,6-49
CAB SHELL. . . . . . . . . . . . . . . . . . . . . . . 7-3
CAB TILT CYLINDER BREAKDOWN . . . . . . . . . 4-15
CAB WINDOWS . . . . . . . . . . . . . . . . . . . . 7-15
CAP, DIESEL FILLER . . . . . . . . . . . . . . . . . 7-79
COUPLING . . . . . . . . . . . . . . . . . . . . . . . 3-13
COVER, HEADLIGHT . . . . . . . . . . . . . . . . . 7-81
CYLINDER, SUSPENSION STRUT . . . . . . . . . . 7-87
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . 7-141
DECALS . . . . . . . . . . . . . . . . . . . . . . . . 7-143
DIAGNOSTIC TOOLS (DRIVELINE) . . . . . . . . . . 10-33
DOOR, HVAC SYSTEM . . . . . . . . . . . . . . . . 7-19
DROPBOX HOUSING . . . . . . . . . . . . . . . . . 3-57
DROPBOX IDLER . . . . . . . . . . . . . . . . . . . 3-61
DROPBOX INPUT SHAFT . . . . . . . . . . . . . . . 3-59
DROPBOX MISCELLANEOUS PARTS . . . . . . . . 3-53
DROPBOX MOUNTINGS . . . . . . . . . . . . . . . 3-55
DROPBOX OUTPUT SHAFT . . . . . . . . . . . . . 3-63
E
ELECTRICAL CONNECTOR, CAB IQAN HARNESS . 6-51
ELECTRICAL CONNECTORS, EXTERIOR IQAN HARNESS
6-57
ELECTRICAL SYSTEM, ARTIC . . . . . . . . . . . . 6-35
ELECTRICAL SYSTEM, BATTERY BOX . . . . . . . 6-37
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL) 6-17
ELECTRICAL SYSTEM, CAB, MEMORY MODULE (OPTIONAL)
6-23
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL) . . 6-27
ELECTRICAL SYSTEM, CAB, REVERSE LIGHT (OPTIONAL)
6-21
ELECTRICAL SYSTEM, CAB, SATELITE (OPTIONAL) 6-25
ELECTRICAL SYSTEM, CAB, TRANSMISSION . . . 6-9
ELECTRICAL SYSTEM, CAB, WORKLIGHTS (OPTIONAL)
6-19
ELECTRICAL SYSTEM, ENGINE . . . . . . . . . . . 6-31
ELECTRICAL SYSTEM, FRONT CHASSIS, TRANSMISSION
6-39
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL) 6-43
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS . . . 6-33
ELECTRICAL SYSTEM, REAR CHASSIS . . . . . . . 6-41
EMERGENCY STEERING PUMP CHECK VALVE . . 4-9,4-12
ENGINE – OM906LA REPAIR TOOLS, KIT 262127 . . 10-5,10-7
ENGINE – OM906LA REPAIR TOOLS, KIT 262128 . . 10-9
ENGINE – OM906LA SERVICE TOOLS, KT 262126. . 10-1,10-3
ENGINE COOLING SYSTEM . . . . . . . . . . . . . 2-75,2-77
ENGINE COOLING SYSTEM, RADIATOR. . . . . . . 2-79
ENGINE MOUNTINGS . . . . . . . . . . . . . . . . . 2-61
ENGINE, AIR COMPRESSOR . . . . . . . . . . . . . 2-35
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS 2-37
ENGINE, AIRCONDITIONER COMPRESSOR. . . . . 2-63
ENGINE, ALTERNATOR AND ATTACHMENT. . . . . 2-49
ENGINE, CAMSHAFT AND TIMING PARTS. . . . . . 2-23
ENGINE, CONNECTING ROD AND PISTONS . . . . 2-21
ENGINE, CRANKCASE . . . . . . . . . . . . . . . . 2-5
ENGINE, CRANKSHAFT AND FLYWHEEL . . . . . . 2-19
ENGINE, CYLINDER HEAD AND VALVES, TIER 2 . . 2-11
ENGINE, CYLINDER HEAD AND VALVES, TIER 3 . . 2-13
ENGINE, CYLINDER HEAD COVER. . . . . . . . . . 2-17
ENGINE, CYLINDER HEAD, ROCKER ARM . . . . . 2-15
ENGINE, ELECTRICAL EQUIPMENT: TIER 2 . . . . . 2-43
ENGINE, ELECTRICAL EQUIPMENT: TIER 3 . . . . 2-45
ENGINE, EXHAUST MANIFOLD . . . . . . . . . . . . 2-41
1-1 ALPHABETICAL INDEX 17 October 2007
ALPHABETICAL INDEX
ENGINE, FAN. . . . . . . . . . . . . . . . . . . . . . 2-59
ENGINE, FLAMESTART SYSTEM . . . . . . . . . . 2-31
ENGINE, FUEL FILTER . . . . . . . . . . . . . . . . 2-29
ENGINE, FUEL LINES . . . . . . . . . . . . . . . . . 2-27
ENGINE, INJECTION PUMP . . . . . . . . . . . . . . 2-25
ENGINE, INTAKE MANIFOLD . . . . . . . . . . . . . 2-39
ENGINE, MISCELLANEOUS ITEMS: TIER 2 . . . . . 2-1
ENGINE, MISCELLANEOUS ITEMS: TIER 3 . . . . . 2-3
ENGINE, OIL FILTER AND OIL COOLER . . . . . . . 2-53
ENGINE, OIL LINES . . . . . . . . . . . . . . . . . . 2-55
ENGINE, OIL PAN AND DIPSTICK . . . . . . . . . . 2-9
ENGINE, OIL PUMP . . . . . . . . . . . . . . . . . . 2-51
ENGINE, STARTING MOTOR . . . . . . . . . . . . . 2-47
ENGINE, TIMING COVER . . . . . . . . . . . . . . . 2-7
ENGINE, TURBO CHARGER . . . . . . . . . . . . . 2-33
ENGINE, WATER PUMP . . . . . . . . . . . . . . . . 2-57
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . 2-65
EXTENSION CYLINDER . . . . . . . . . . . . . . . . 7-131
EXTERIOR IQAN HARNESS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53,6-55,
6-56
F
FRAME AND OSCILLATION TOOLS. . . . . . . . . . 10-31
FRONT CHASSIS KIT . . . . . . . . . . . . . . . . . 7-57
FRONT DIFF, CLUTCH CONFIGURATION . . . . . . 3-79
FRONT DIFFERENTIAL ASSEMBLY . . . . . . . . . 3-75,3-77
FRONT SUSPENSION . . . . . . . . . . . . . . . . . 7-83
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 2-71
FUEL TANK MISCELLANEOUS PARTS . . . . . . . . 7-77
FUEL-WATER FILTER UNIT . . . . . . . . . . . . . . 2-73
G
GEAR RATIO 13100 TRANSFER CASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11,10-
13
GEARBOX PLANETARY . . . . . . . . . . . . . . . . 3-11
GRAPPLE ASSEMBLY . . . . . . . . . . . . . . . . . 7-139
GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
H
HEAT EXCHANGER . . . . . . . . . . . . . . . . . . 3-47
HVAC SEALING, CAB . . . . . . . . . . . . . . . . . 7-7
HYDRAULIC CONTROL VALVE . . . . . . . . . . . . 4-41
HYDRAULIC CONTROL VALVE SPOOL SECTIONS . 4-43
HYDRAULIC KIT: CAB TILT SYSTEM . . . . . . . . . 4-13
HYDRAULIC PUMP A10V . . . . . . . . . . . . . . . 4-33
HYDRAULIC SYSTEM, ACCUMULATORS . . . . . . 4-31
HYDRAULIC SYSTEM, CAB – DETAIL A . . . . . . . 4-1
HYDRAULIC SYSTEM, CAB – DETAIL B . . . . . . . 4-3
HYDRAULIC SYSTEM, FRONT CHASSIS . . . . . . 4-29
HYDRAULIC SYSTEM, REAR CHASSIS . . . . . . . 4-39
HYDRAULIC SYSTEM, VOAC BLOCK . . . . . . . . 4-19
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . 7-89
HYDRAULIC TANK FILTER ASSEMBLY . . . . . . . 7-91
HYDRAULIC TANK MISC. PARTS . . . . . . . . . . 4-37
HYDRAULIC, STEERING CYLINDER . . . . . . . . . 4-27
HYDRAULIC, VOAC BLOCK – PRESSURE SWITCH . 4-21
HYDRAULIC, VOAC BLOCK – VALVE POSITIONS . . 4-23
HYDRAULIC, VOAC BLOCK – VALVES . . . . . . . . 4-25
HYDRAULICS, BRAKE SYSTEM . . . . . . . . . . . 4-53
HYDRAULICS, CONTROL VALVE . . . . . . . . . . . 4-47
HYDRAULICS, HAYDEN COOLER . . . . . . . . . . 4-45
HYDRAULICS, JOYSTICK CONTROLS . . . . . . . . 4-51
HYDRAULICS, STEERING CYLINDER & SLEW . . . 4-49
HYDRAULICS: REPAIR/OVERHAUL . . . . . . . . . 10-29
J
JIB BOOM CYLINDER . . . . . . . . . . . . . . . . . 7-129
JIB BOOM FROM 2090. . . . . . . . . . . . . . . . . 7-111
JIB BOOM PIPING FROM 2090 . . . . . . . . . . . . 7-125
JIB BOOM PIPING UP TO -2089 . . . . . . . . . . . . 7-123
JIB BOOM UP TO – 2089 . . . . . . . . . . . . . . . . 7-109
JOYSTICK ASSEMBLY. . . . . . . . . . . . . . . . . 7-43
K
KING POST . . . . . . . . . . . . . . . . . . . . . . . 7-105
KING POST EQUIPMENT . . . . . . . . . . . . . . . 7-115
KIT, 10L RESERVOIR . . . . . . . . . . . . . . . . . 5-13
KIT, AIR DRIER. . . . . . . . . . . . . . . . . . . . . 5-9
KIT, RADIO (OPTIONAL) . . . . . . . . . . . . . . . . 6-29
KIT, REPAIR, AIR DRIER . . . . . . . . . . . . . . . 5-11
KIT, WIPER . . . . . . . . . . . . . . . . . . . . . . . 6-7
L
LIFTING BOOM. . . . . . . . . . . . . . . . . . . . . 7-107
LIFTING BOOM PIPING . . . . . . . . . . . . . . . . 7-121
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . 9-1
M
MAIN BOOM CYLINDER . . . . . . . . . . . . . . . . 7-127
MIDDLE DIFF, CLUTCH CONFIGURATION: BELL DIFFEREN-
TIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-87
MIDDLE DIFF, CLUTCH CONFIGURATION: ZF DIFFERENTIAL
3-88
MIDDLE DIFFERENTIAL ASSEMBLY: BELL DIFFERENTIAL
3-83
MIDDLE DIFFERENTIAL ASSEMBLY: BELL DIFFERENTIAL
(CONTINUED) . . . . . . . . . . . . . . . . . . . . . 3-85
MIDDLE DIFFERENTIAL ASSY: ZF DIFFERENTIAL . 3-84,3-86
MIRRORS. . . . . . . . . . . . . . . . . . . . . . . . 6-15
MUDGUARDS AND MISCELLANEOUS PARTS. . . . 7-73
O
OIL SUPPLY COVER PLATE . . . . . . . . . . . . . 3-7
OIL SUPPLY, CONTROL INSERT . . . . . . . . . . . 3-5
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . 3-23
OUTPUT (CONTINUED) . . . . . . . . . . . . . . . . 3-25
P
PAINTS AND PROCEDURES . . . . . . . . . . . . . 9-3
PARK BRAKE . . . . . . . . . . . . . . . . . . . . . 3-65
PARK BRAKE ASSEMBLY . . . . . . . . . . . . . . . 3-67
PERIPHERALS . . . . . . . . . . . . . . . . . . . . . 3-49
PLANETARY HUB . . . . . . . . . . . . . . . . . . . 3-101
PNEUMATIC BLOCK ASSEMBLY . . . . . . . . . . . 5-3
PNEUMATIC KIT, CAB . . . . . . . . . . . . . . . . 5-1
PNEUMATIC KIT: REAR CHASSIS . . . . . . . . . . 5-15
PNEUMATIC SYSTEM, FRONT CHASSIS . . . . . . 5-5
POWER TAKE OFF . . . . . . . . . . . . . . . . . . 3-43
POWER TAKE OFF, FLANGE . . . . . . . . . . . . . 3-45
PROPSHAFTS . . . . . . . . . . . . . . . . . . . . . 3-71
PUMP, CAB TILT . . . . . . . . . . . . . . . . . . . . 4-17
PUMP, EMERGENCY STEERING . . . . . . . . . . . 4-11
PURGE TANK VALVE . . . . . . . . . . . . . . . . . 5-7
R
REAR CHASSIS . . . . . . . . . . . . . . . . . . . . 7-98
REAR CHASSIS ASSEMBLY . . . . . . . . . . . . . 7-95
REAR CHASSIS, TIMBER DECK ASSEMBLY. . . . . 7-97
REAR CHASSIS, TIMBER DECK PLATES . . . . . . 7-99
REAR DIFFERENTIAL ASSEMBLY: BELL DIFFERENTIAL
3-93,3-95
REAR DIFFERENTIAL ASSEMBLY: ZF DIFFERENTIAL
3-94,3-96
REAR DIFFERENTIAL, CLUTCH CONFIGURATION: BELL DIF-
FERENTIAL. . . . . . . . . . . . . . . . . . . . . . . 3-97
REAR DIFFERENTIAL, CLUTCH CONFIGURATION: ZF DIFFER-
ENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . 3-98
REAR SUSPENSION . . . . . . . . . . . . . . . . . . 7-101
REAR VIEW MIRROR BRACKETS . . . . . . . . . . 7-11
REAR VIEW MIRROR ELECTRICAL KIT (CHOICE) . 6-11
REAR VIEW MIRROR MANUAL KIT (CHOICE) . . . . 6-13
RETARDER VALVE . . . . . . . . . . . . . . . . . . 3-9
ROOF HEADLINERS . . . . . . . . . . . . . . . . . . 7-27
ROTATOR AND DOUBLE LINK ASSEMBLY . . . . . 7-137
ROTATOR ASSEMBLY. . . . . . . . . . . . . . . . . 7-135
S
SEAT / SEAT BELTS / ARM REST. . . . . . . . . . . 7-29
SEAT BASE AND HEIGHT ADJUSTER (WITH NON-SUSPEN-
SION SEAT) . . . . . . . . . . . . . . . . . . . . . . 7-41
SEAT BASE AND TETHER BELT (WITH NON-SUSPENDED
SEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
SEAT SLIDE AND LUBAR ADJUSTER CONTROL LEVERS
7-31
SEAT SUSPENSION (WITH SUSPENDED SEAT) . . 7-35
SEAT SUSPENSION SCISSOR ARMS AND SHAFTS 7-37
SEAT SWIVEL AND SWIVEL LATCH . . . . . . . . . 7-33
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . 8-1
SERVICE PLATFORM . . . . . . . . . . . . . . . . . 7-117
SHIFT CONTROL . . . . . . . . . . . . . . . . . . . 3-27
SHIFT CONTROL (CONTINUED) . . . . . . . . . . . 3-29
SHIFT CONTROL, THROTTLE VALVE . . . . . . . . 3-35
SHIFT CONTROL, VALVE BLOCK A. . . . . . . . . . 3-31
SHIFT CONTROL, VALVE BLOCK B. . . . . . . . . . 3-33
SLEWING CYLINDER . . . . . . . . . . . . . . . . . 7-133
STEERING COLUMN . . . . . . . . . . . . . . . . . 7-47
STEERING COLUMN MISCELLANEOUS PARTS . . . 7-45
STEERING CONTROL VALVE, EATON . . . . . . . . 4-7
STEERING CYLINDER ASSEMBLY . . . . . . . . . . 4-35
SUSPENSION: REPAIR/OVERHAUL . . . . . . . . . 10-27
T
THRU DRIVE . . . . . . . . . . . . . . . . . . . . . . 3-89
TORQUE CONVERTER . . . . . . . . . . . . . . . . 3-41
TRANSMISSION COOLING SYSTEM . . . . . . . . . 3-51
TRANSMISSION DIPSTICK . . . . . . . . . . . . . . 3-37
TRANSMISSION HOUSING . . . . . . . . . . . . . . 3-3
TRANSMISSION MISC. PARTS . . . . . . . . . . . . 3-1
TRANSMISSION OIL SUMP . . . . . . . . . . . . . . 3-39
TYRE INFLATION KIT (OPTIONAL) . . . . . . . . . . 10-35
W
WHEEL SET . . . . . . . . . . . . . . . . . . . . . . 3-103
WINDOW CATCHES . . . . . . . . . . . . . . . . . . 7-17
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS 7-9
Z
ZF 6HP 592 C TRANSMISSION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17,10-
19,10-21
ZF 6HP 592 C TRANSMISSION . . . . . . . . . . . . 10-15
ZF HK 3.18 LS DIFFERENTIAL . . . . . . . . . . . . 10-25
