Description

Bell B16D 4×2 ADT Articulated Dump Truck Parts Manual (872199)

Bell B16D 4×2 ADT Articulated Dump Truck Index:

ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . 3-67
AIRCON DRIER UNIT & PIPING . . . . . . . . . . . . 7-43
AIRCONDITIONER UNIT BREAKDOWN. . . . . . . . 7-45
ARTIC HARNESS . . . . . . . . . . . . . . . . . . . 6-39
ARTIC JOINT BEARING ASSEMBLY . . . . . . . . . 7-81
AXLE FRONT . . . . . . . . . . . . . . . . . . . . . . 3-79
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-23
B
BASE, SEAT ASSEMBLY, SEARS . . . . . . . . . . . 7-35
BATTERY BOX AND MISC. PARTS . . . . . . . . . . 7-71
BATTERY BOX HARNESS . . . . . . . . . . . . . . . 6-41
BELLY PLATE AND MISCELLANEOUS PARTS. . . . 7-67
BONNET ASSEMBLY . . . . . . . . . . . . . . . . . 7-57,7-59
BONNET CATCH MISCELLANEOUS PARTS . . . . . 7-63
BONNET MISCELLANEOUS PARTS . . . . . . . . . 7-61
BRAKE – SECTION D. . . . . . . . . . . . . . . . . . 3-15
BRAKE – SECTION E. . . . . . . . . . . . . . . . . . 3-17
BRAKE – SECTION F . . . . . . . . . . . . . . . . . 3-19
BRAKE – SECTION G . . . . . . . . . . . . . . . . . 3-21
BRAKE CALIPER ASSEMBLY . . . . . . . . . . . . . 3-85
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . 4-5
C
CAB & REAR WIPER HARNESS. . . . . . . . . . . . 6-1
CAB / BONNET INTERFACE SEAL . . . . . . . . . . 7-5
CAB AIR DUCTING, HVAC SYSTEM . . . . . . . . . 7-41
CAB ASSEMBLY . . . . . . . . . . . . . . . . . . . . 7-1
CAB DOOR ASSEMBLY . . . . . . . . . . . . . . . . 7-13
CAB FLOOR MAT & INTERIOR PANELS . . . . . . . 7-25
CAB HARNESS MISC. ITEMS, DETAIL A . . . . . . . 6-3
CAB HARNESS MISC. ITEMS, DETAIL B . . . . . . . 6-5
CAB INTERIOR HATCHES AND LIDS . . . . . . . . . 7-23
CAB INTERIOR MISCELLANEOUS PARTS . . . . . . 7-21
CAB SHELL. . . . . . . . . . . . . . . . . . . . . . . 7-3
CAB TILT CYLINDER BREAKDOWN . . . . . . . . . 4-11
CAB TILT CYLINDER BREAKDOWN . . . . . . . . . 4-16
CAB TILT SYSTEM . . . . . . . . . . . . . . . . . . . 4-9
CAB TRANSMISSION HARNESS . . . . . . . . . . . 6-11
CAB WINDOWS . . . . . . . . . . . . . . . . . . . . 7-15
CAP, DIESEL FILLER . . . . . . . . . . . . . . . . . 7-79
COUPLING . . . . . . . . . . . . . . . . . . . . . . . 3-13
COVER, HEADLIGHT BREAKDOWN . . . . . . . . . 7-75
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . 7-85
DECALS . . . . . . . . . . . . . . . . . . . . . . . . 7-87
DIAGNOSTIC TOOLS (DRIVELINE) . . . . . . . . . . 10-33
DOOR, HVAC SYSTEM . . . . . . . . . . . . . . . . 7-19
DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . 3-71
DROPBOX HOUSING . . . . . . . . . . . . . . . . . 3-57
DROPBOX IDLER . . . . . . . . . . . . . . . . . . . 3-61
DROPBOX INPUT SHAFT . . . . . . . . . . . . . . . 3-59
DROPBOX MISCELLANEOUS PARTS . . . . . . . . 3-53
DROPBOX MOUNTINGS . . . . . . . . . . . . . . . 3-55
DROPBOX OUTPUT SHAFT . . . . . . . . . . . . . 3-63
E
ELECTRICAL CONNECTORS, SHEET 1 . . . . . . . 6-53
ELECTRICAL CONNECTORS, SHEET 2 . . . . . . . 6-55
ELECTRICAL CONNECTORS, SHEET 3 . . . . . . . 6-57
ELECTRICAL CONNECTORS, SHEET 4 . . . . . . . 6-59
ELECTRICAL CONNECTORS, SHEET 5 . . . . . . . 6-61
ELECTRICAL CONNECTORS, SHEET 6 . . . . . . . 6-63
ELECTRICAL CONNECTORS, SHEET 7 . . . . . . . 6-65
ELECTRICAL CONNECTORS, SHEET 8 . . . . . . . 6-67
ELECTRICAL FRONT CHASSIS TRANSMISSION HARNESS
6-43
ELECTRICAL MIRRORS (CHOICE) . . . . . . . . . . 6-13
ELECTRICAL MIRRORS BREAKDOWN. . . . . . . . 6-17
ELECTRICAL, ENGINE HARNESS . . . . . . . . . . 6-33
ELECTRICAL, LIGHT BREAKDOWNS. . . . . . . . . 6-35
ELECTRICAL, PIGTAILS . . . . . . . . . . . . . . . . 6-45
ELECTRICAL, REAR CHASSIS & MISC. ITEMS . . . 6-49
EMERGENCY STEERING PUMP CHECK VALVE . . 4-10
EMERGENCY STEERING PUMP, CHECK VALVE . . 4-35
ENGINE – OM906LA REPAIR TOOLS, KIT 262127 . . 10-5,10-7
ENGINE – OM906LA REPAIR TOOLS, KIT 262128 . . 10-9
ENGINE – OM906LA SERVICE TOOLS, KT 262126. . 10-1,10-3
ENGINE COOLING SYSTEM . . . . . . . . . . . . . 2-73,2-75
ENGINE COOLING SYSTEM, RADIATOR. . . . . . . 2-77
ENGINE MOUNTINGS . . . . . . . . . . . . . . . . . 2-57
ENGINE, AIR CLEANER BREAKDOWN . . . . . . . . 2-63
ENGINE, AIR COMPRESSOR . . . . . . . . . . . . . 2-35
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS 2-37
ENGINE, AIR INTAKE MISCELLANEOUS PARTS . . 2-61
ENGINE, AIRCONDITIONER COMPRESSOR. . . . . 2-59
ENGINE, ALTERNATOR AND ATTACHMENT. . . . . 2-45
ENGINE, CAMSHAFT AND TIMING PARTS. . . . . . 2-21
ENGINE, CONNECTING ROD AND PISTONS . . . . 2-19
ENGINE, CRANKCASE . . . . . . . . . . . . . . . . 2-3
ENGINE, CRANKSHAFT AND FLYWHEEL . . . . . . 2-17
ENGINE, CYLINDER HEAD AND VALVES, TIER 2 . . 2-9
ENGINE, CYLINDER HEAD AND VALVES, TIER 3 . . 2-11
ENGINE, CYLINDER HEAD COVER. . . . . . . . . . 2-15
ENGINE, CYLINDER HEAD, ROCKER ARM . . . . . 2-13
ENGINE, ELECTRICAL EQUIPMENT . . . . . . . . . 2-43
ENGINE, EXHAUST MANIFOLD . . . . . . . . . . . . 2-41
ENGINE, EXHAUST SYSTEM . . . . . . . . . . . . . 2-65
ENGINE, FAN. . . . . . . . . . . . . . . . . . . . . . 2-55
ENGINE, FLAMESTART SYSTEM . . . . . . . . . . 2-29
ENGINE, FUEL FILTER . . . . . . . . . . . . . . . . 2-27
ENGINE, FUEL LINES . . . . . . . . . . . . . . . . . 2-25
ENGINE, INJECTION PUMP . . . . . . . . . . . . . . 2-23
ENGINE, INTAKE MANIFOLD . . . . . . . . . . . . . 2-39
ENGINE, MISCELLANEOUS ITEMS: TIER 2 . . . . . 2-2
ENGINE, MISCELLANEOUS PARTS . . . . . . . . . 2-1
ENGINE, OIL FILTER AND OIL COOLER . . . . . . . 2-49
ENGINE, OIL LINES . . . . . . . . . . . . . . . . . . 2-51
ENGINE, OIL PAN AND DIPSTICK . . . . . . . . . . 2-7
1-1 ALPHABETICAL INDEX 23 November 2007
ALPHABETICAL INDEX
ENGINE, OIL PUMP . . . . . . . . . . . . . . . . . . 2-47
ENGINE, TIMING COVER . . . . . . . . . . . . . . . 2-5
ENGINE, TURBO CHARGER: TIER 2 . . . . . . . . . 2-31
ENGINE, TURBO CHARGER: TIER 3 . . . . . . . . . 2-33
ENGINE, WATER PUMP . . . . . . . . . . . . . . . . 2-53
EXTERIOR IQAN HARNESS . . . . . . . . . . . . . . 6-50
F
FINAL DRIVE . . . . . . . . . . . . . . . . . . . . . . 3-87
FLASHING BEACON (OPTIONAL). . . . . . . . . . . 6-19
FRAME AND OSCILLATION TOOLS. . . . . . . . . . 10-31
FRONT CHASSIS KIT . . . . . . . . . . . . . . . . . 7-49
FRONT CHASSIS SYSTEM . . . . . . . . . . . . . . 4-17
FRONT DIFFERENTIAL ASSEMBLY . . . . . . . . . 3-81,3-83
FRONT DIFFERENTIAL ASSEMBLY . . . . . . . . . 3-78
FRONT SUSPENSION AND MISC. PARTS . . . . . . 7-51
FUEL HEATER (OPTIONAL) . . . . . . . . . . . . . . 6-47
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 2-67
FUEL TANK MISCELLANEOUS PARTS . . . . . . . . 7-77
FUEL-WATER FILTER UNIT . . . . . . . . . . . . . . 2-69
FUSE AND RELAY PANEL COMPONENTS . . . . . . 6-7
G
GEAR BOX HOUSING . . . . . . . . . . . . . . . . . 3-3
GEAR RATIO 13100 TRANSFER CASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11,10-
13
GEARBOX PLANETARY . . . . . . . . . . . . . . . . 3-11
GRILL COVER, HEADLIGHTS . . . . . . . . . . . . . 6-37
GRILL MISCELLANEOUS PARTS . . . . . . . . . . . 7-65
H
HANDLIFT PUMP & PRE-FILTER BREAKDOWN . . . 2-71
HEAT EXCHANGER . . . . . . . . . . . . . . . . . . 3-47
HVAC SEALING, CAB . . . . . . . . . . . . . . . . . 7-7
HVAC SYSTEM, FRONT CHASSIS . . . . . . . . . . 7-47
HYDRAULIC / FUEL TANK, MISC. ITEMS: 6X4 . . . . 4-43,4-45
HYDRAULIC / FUEL TANK, MISC. ITEMS: 6X6 . . . . 4-39,4-41
HYDRAULIC KIT: CAB TILT SYSTEM . . . . . . . . . 4-13
HYDRAULIC SYSTEM REAR . . . . . . . . . . . . . 4-49
HYDRAULIC SYSTEM, CAB . . . . . . . . . . . . . . 4-1,4-3
HYDRAULIC, ACCUMULATORS. . . . . . . . . . . . 4-19
HYDRAULIC, PUMP SERVICE. . . . . . . . . . . . . 4-31
HYDRAULIC, STEERING CYLINDER ASSEMBLY . . 4-37
HYDRAULIC, TANK FILTER ASSEMBLY . . . . . . . 4-47
HYDRAULIC, VOAC BLOCK . . . . . . . . . . . . . . 4-21
HYDRAULIC, VOAC BLOCK – VALVE POSITIONS . . 4-23
HYDRAULIC, VOAC BLOCK, PRESSURE SWITCH . 4-25
HYDRAULIC, VOAC BLOCK, TIP SECTION. . . . . . 4-29
HYDRAULIC, VOAC BLOCK, VALVES . . . . . . . . 4-27
HYDRAULICS: REPAIR/OVERHAUL . . . . . . . . . 10-29
K
KIT, 10L RESERVOIR . . . . . . . . . . . . . . . . . 5-13
KIT, AIR DRIER. . . . . . . . . . . . . . . . . . . . . 5-9
KIT, REPAIR, AIR DRIER . . . . . . . . . . . . . . . 5-11
L
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . 9-1
M
MANUAL MIRRORS (CHOICE) . . . . . . . . . . . . 6-15
MEMORY MODULE (OPTIONAL) . . . . . . . . . . . 6-25
MIDDLE DIFFERENTIAL ASSY: ZF DIFFERENTIAL . 3-86
MUDGUARDS AND MISCELLANEOUS ITEMS . . . . 7-69
N
NOSE BOX MISCELLANEOUS PARTS . . . . . . . . 7-73
O
OBW SYSTEM (REQUIRED OPTION) . . . . . . . . . 6-51
OIL SUPPLY COVER PLATE . . . . . . . . . . . . . 3-7
OIL SUPPLY, CONTROL INSERT . . . . . . . . . . . 3-5
OPERATOR AND TRAINER SEAT INSTALLATION . . 7-29
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . 3-23
OUTPUT (CONTINUED) . . . . . . . . . . . . . . . . 3-25
P
PAINTS AND PROCEDURES . . . . . . . . . . . . . 9-3
PARK BRAKE ASSEMBLY . . . . . . . . . . . . . . . 3-65
PARK BRAKE MOUNTING . . . . . . . . . . . . . . . 3-69,3-77
PERIPHERALS . . . . . . . . . . . . . . . . . . . . . 3-49
PNEUMATIC KIT, CAB . . . . . . . . . . . . . . . . 5-1
PNEUMATIC, AIR HORN (OPTIONAL) . . . . . . . . 5-3
PNEUMATIC, FRONT CHASSIS SYSTEM . . . . . . 5-7
PNEUMATIC, IPM BLOCK . . . . . . . . . . . . . . . 5-5
PNEUMATIC, PURGE TANK VALVE . . . . . . . . . 5-15
PNEUMATIC, REAR CHASSIS SYSTEM . . . . . . . 5-17
POWER TAKE OFF . . . . . . . . . . . . . . . . . . 3-43
POWER TAKE OFF, FLANGE . . . . . . . . . . . . . 3-45
PUMP, EMERGENCY STEERING . . . . . . . . . . . 4-12,4-33
R
RADIO (OPTIONAL) . . . . . . . . . . . . . . . . . . 6-29
RADIO BREAKDOWN . . . . . . . . . . . . . . . . . 6-31
REAR VIEW MIRROR BRACKETS . . . . . . . . . . 7-11
RETARDER VALVE . . . . . . . . . . . . . . . . . . 3-9
REVERSE LIGHTS (OPTIONAL) . . . . . . . . . . . 6-23
ROOF HEADLINERS . . . . . . . . . . . . . . . . . . 7-27
S
SATELITE (OPTIONAL) . . . . . . . . . . . . . . . . 6-27
SEAT ASSEMBLY, SEARS. . . . . . . . . . . . . . . 7-33
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . 8-1
SHIFT CONTROL . . . . . . . . . . . . . . . . . . . 3-27
SHIFT CONTROL (CONTINUED) . . . . . . . . . . . 3-29
SHIFT CONTROL, THROTTLE VALVE . . . . . . . . 3-35
SHIFT CONTROL, VALVE BLOCK . . . . . . . . . . 3-31,3-33
STEERING COLUMN BREAKDOWN . . . . . . . . . 7-39
STEERING COLUMN MISCELLANEOUS PARTS . . . 7-37
STEERING CONTROL VALVE, EATON . . . . . . . . 4-7
STEERING CYLINDER ASSEMBLY . . . . . . . . . . 4-36
STEERING CYLINDERS . . . . . . . . . . . . . . . . 4-15
SUSPENSION STRUT BREAKDOWN . . . . . . . . . 7-55
SUSPENSION STRUT KIT . . . . . . . . . . . . . . . 7-83
SUSPENSION: REPAIR/OVERHAUL . . . . . . . . . 10-27

TIP CYLINDER . . . . . . . . . . . . . . . . . . . . . 4-51
TORQUE CONVERTER . . . . . . . . . . . . . . . . 3-41
TRAINER SEAT MOUNTING BREAKDOWN . . . . . 7-31
TRANSMISSION COOLING SYSTEM . . . . . . . . . 3-51
TRANSMISSION DIPSTICK . . . . . . . . . . . . . . 3-37
TRANSMISSION MISC. PARTS . . . . . . . . . . . . 3-1
TRANSMISSION OIL SUMP . . . . . . . . . . . . . . 3-39
TRANSMISSION, THRU DRIVE . . . . . . . . . . . . 3-73
TRANSMISSION, WHEEL SETS . . . . . . . . . . . . 3-75
TRI-LINK SPHERICAL BEARING BREAKDOWN . . . 7-53
TYRE INFLATION KIT (OPTIONAL) . . . . . . . . . . 10-35
W
WINDOW CATCHES . . . . . . . . . . . . . . . . . . 7-17
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS 7-9
WINDOW WIPER & WASHER KIT . . . . . . . . . . . 6-9
WORKLIGHTS (OPTIONAL) . . . . . . . . . . . . . . 6-21
Z
ZF 6HP 592 C TRANSMISSION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17,10-
19,10-21
ZF 6HP 592 C TRANSMISSION . . . . . . . . . . . . 10-15
ZF HK 3.18 LS DIFFERENTIAL . . . . . . . . . . . . 10-25

Bell