Description

Bell AH 300D 4×4 Agitator Parts Manual (872217)

Bell AH 300D 4×4 Agitator Index:

A
ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . 3-69
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . 2-63
AIR INTAKE SYSTEM . . . . . . . . . . . . . . . . . 2-61
AIRCON DRIER UNIT AND PIPING . . . . . . . . . . 7-43
AIRCON SYSTEM: FRONT CHASSIS . . . . . . . . . 7-47
AIRCONDITIONER UNIT BREAKDOWN. . . . . . . . 7-45
ARTIC JOINT BEARING ASSEMBLY . . . . . . . . . 7-85
ASSEMBLY, TRI-LINK, SPHERICAL: FRONT SUSPENSION
7-76
AXLE, FRONT . . . . . . . . . . . . . . . . . . . . . 3-73
AXLE, FRONT : WDB. . . . . . . . . . . . . . . . . . 3-75
AXLE, REAR . . . . . . . . . . . . . . . . . . . . . . 3-87
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-23
B
BASE, SEAT ASSEMBLY, SEARS . . . . . . . . . . . 7-35
BATTERY BOX KIT . . . . . . . . . . . . . . . . . . 7-65
BELLY PLATE . . . . . . . . . . . . . . . . . . . . . 7-61
BONNET CATCH . . . . . . . . . . . . . . . . . . . . 7-57
BONNET KIT: DETAIL A . . . . . . . . . . . . . . . . 7-51
BONNET KIT: DETAIL A (CONTINUED) . . . . . . . . 7-53
BONNET KIT: DETAIL B . . . . . . . . . . . . . . . . 7-55
BRAKE – SECTION D. . . . . . . . . . . . . . . . . . 3-15
BRAKE – SECTION E. . . . . . . . . . . . . . . . . . 3-17
BRAKE – SECTION F. . . . . . . . . . . . . . . . . . 3-19
BRAKE – SECTION G . . . . . . . . . . . . . . . . . 3-21
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . 4-5
BRAKE, WDB, PLATE . . . . . . . . . . . . . . . . . 3-95
C
CAB / BONNET INTERFACE SEAL . . . . . . . . . . 7-5
CAB AIR DUCTING, HVAC SYSTEM . . . . . . . . . 7-41
CAB ASSEMBLY . . . . . . . . . . . . . . . . . . . . 7-1
CAB DOOR ASSEMBLY . . . . . . . . . . . . . . . . 7-13
CAB FLOOR MAT & INTERIOR PANELS . . . . . . . 7-25
CAB HARNESS & RELATED COMPONENTS – DETAIL A
6-1
CAB HARNESS & RELATED COMPONENTS – DETAIL B
6-3
CAB HARNESS & RELATED COMPONENTS – DETAIL C
6-5
CAB INTERIOR HATCHES AND LIDS . . . . . . . . . 7-23
CAB INTERIOR MISCELLANEOUS PARTS . . . . . . 7-21
CAB SHELL. . . . . . . . . . . . . . . . . . . . . . . 7-3
CAB TILT CYLINDER BREAKDOWN . . . . . . . . . 4-15
CAB WINDOWS . . . . . . . . . . . . . . . . . . . . 7-15
CAP, DIESEL FILLER. . . . . . . . . . . . . . . . . . 7-69
COUPLING . . . . . . . . . . . . . . . . . . . . . . . 3-13
COVER, HEADLIGHT . . . . . . . . . . . . . . . . . 7-71
CYLINDER, SUSPENSION STRUT . . . . . . . . . . 7-79
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . 7-91
DECALS . . . . . . . . . . . . . . . . . . . . . . . . 7-93
DIAGNOSTIC TOOLS (DRIVELINE) . . . . . . . . . . 10-33
DIFFERENTIAL MOUNTING . . . . . . . . . . . . . . 3-63
DOOR, HVAC SYSTEM . . . . . . . . . . . . . . . . 7-19
DROPBOX HOUSING . . . . . . . . . . . . . . . . . 3-55
DROPBOX IDLER . . . . . . . . . . . . . . . . . . . 3-59
DROPBOX INPUT SHAFT . . . . . . . . . . . . . . . 3-57
DROPBOX MISCELLANEOUS PARTS . . . . . . . . 3-51
DROPBOX MOUNTINGS . . . . . . . . . . . . . . . 3-53
DROPBOX OUTPUT SHAFT. . . . . . . . . . . . . . 3-61
E
ELECTRICAL CONNECTORS (SHEET 1 OF 8) . . . . 6-47
ELECTRICAL CONNECTORS (SHEET 2 OF 8) . . . . 6-49
ELECTRICAL CONNECTORS (SHEET 3 OF 8) . . . . 6-51
ELECTRICAL CONNECTORS (SHEET 4 OF 8) . . . . 6-53
ELECTRICAL CONNECTORS (SHEET 5 OF 8) . . . . 6-55
ELECTRICAL CONNECTORS (SHEET 6 OF 8) . . . . 6-57
ELECTRICAL CONNECTORS (SHEET 7 OF 8) . . . . 6-59
ELECTRICAL CONNECTORS (SHEET 8 OF 8) . . . . 6-61
ELECTRICAL SYSTEM, ARTIC . . . . . . . . . . . . 6-37
ELECTRICAL SYSTEM, BATTERIES (OPTION). . . . 6-43
ELECTRICAL SYSTEM, BATTERY BOX. . . . . . . . 6-41
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL). 6-17
ELECTRICAL SYSTEM, CAB, MEMORY MODULE (OPTIONAL)
6-21
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL) . . 6-25
ELECTRICAL SYSTEM, CAB, RADIO BREAKDOWN . 6-27
ELECTRICAL SYSTEM, CAB, SATELITE (OPTIONAL) 6-23
ELECTRICAL SYSTEM, CAB, TRANSMISSION . . . 6-11
ELECTRICAL SYSTEM, CAB, WORKLIGHTS (OPTIONAL)
6-19
ELECTRICAL SYSTEM, ENGINE . . . . . . . . . . . 6-29
ELECTRICAL SYSTEM, FRONT CHASSIS, TRANSMISSION
6-45
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL). 6-33
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS . . . 6-35
ELECTRICAL SYSTEM, PIGTAIL WDB . . . . . . . . 6-39
EMERGENCY STEERING PUMP CHECK VALVE . . 4-9,4-12
ENGINE – OM906LA REPAIR TOOLS, KIT 262127 . . 10-5,10-7
ENGINE – OM906LA REPAIR TOOLS, KIT 262128 . . 10-9
ENGINE – OM906LA SERVICE TOOLS, KT 262126 . . 10-1,10-3
ENGINE COOLING SYSTEM . . . . . . . . . . . . . 2-72
ENGINE COOLING SYSTEM : DETAIL A . . . . . . . 2-71
ENGINE COOLING SYSTEM : DETAIL B . . . . . . . 2-73
ENGINE COOLING SYSTEM, RADIATOR . . . . . . . 2-75
ENGINE MOUNTINGS . . . . . . . . . . . . . . . . . 2-55
ENGINE, AIR COMPRESSOR . . . . . . . . . . . . . 2-31
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS 2-33
ENGINE, AIRCONDITIONER COMPRESSOR . . . . 2-57
ENGINE, ALTERNATOR AND ATTACHMENT . . . . . 2-43
ENGINE, CAMSHAFT AND TIMING PARTS . . . . . . 2-19
ENGINE, CONNECTING ROD AND PISTONS . . . . 2-17
ENGINE, CRANKCASE . . . . . . . . . . . . . . . . 2-3,2-6
ENGINE, CRANKSHAFT AND FLYWHEEL . . . . . . 2-15
ENGINE, CYLINDER HEAD AND VALVES. . . . . . . 2-9
ENGINE, CYLINDER HEAD COVER. . . . . . . . . . 2-13
ENGINE, CYLINDER HEAD, ROCKER ARM . . . . . 2-11
ENGINE, ELECTRICAL EQUIPMENT . . . . . . . . . 2-39
1-1 ALPHABETICAL INDEX 11 February 2008
ALPHABETICAL INDEX
ENGINE, EXHAUST MANIFOLD . . . . . . . . . . . . 2-37
ENGINE, FAN. . . . . . . . . . . . . . . . . . . . . . 2-53
ENGINE, FLAMESTART SYSTEM . . . . . . . . . . . 2-27
ENGINE, FUEL FILTER. . . . . . . . . . . . . . . . . 2-25
ENGINE, FUEL LINES . . . . . . . . . . . . . . . . . 2-23
ENGINE, INJECTION PUMP . . . . . . . . . . . . . . 2-21
ENGINE, INTAKE MANIFOLD . . . . . . . . . . . . . 2-35
ENGINE, MISCELLANEOUS ITEMS . . . . . . . . . . 2-1
ENGINE, OIL FILTER AND OIL COOLER . . . . . . . 2-47
ENGINE, OIL LINES . . . . . . . . . . . . . . . . . . 2-49
ENGINE, OIL PAN AND DIPSTICK. . . . . . . . . . . 2-7
ENGINE, OIL PUMP . . . . . . . . . . . . . . . . . . 2-45
ENGINE, STARTING MOTOR . . . . . . . . . . . . . 2-41
ENGINE, TIMING COVER . . . . . . . . . . . . . . . 2-5
ENGINE, TURBO CHARGER . . . . . . . . . . . . . 2-29
ENGINE, WATER PUMP . . . . . . . . . . . . . . . . 2-51
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . 2-59
F
FRAME AND OSCILLATION TOOLS. . . . . . . . . . 10-31
FRONT CHASSIS KIT . . . . . . . . . . . . . . . . . 7-49
FRONT DIFF, CLUTCH CONFIGURATION . . . . . . 3-83
FRONT DIFFERENTIAL ASSEMBLY. . . . . . . . . . 3-79,3-81
FRONT SUSPENSION . . . . . . . . . . . . . . . . . 7-73
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 2-65
FUEL TANK MISCELLANEOUS PARTS . . . . . . . . 7-67
FUEL-WATER FILTER UNIT . . . . . . . . . . . . . . 2-67
FUSE AND RELAY PANEL COMPONENTS . . . . . . 6-7
G
GEAR RATIO 13100 TRANSFER CASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11,10-1
3
GEARBOX PLANETARY . . . . . . . . . . . . . . . . 3-11
GRILL . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
H
HANDLIFT PUMP AND PRE-FILTER . . . . . . . . . 2-69
HEAT EXCHANGER . . . . . . . . . . . . . . . . . . 3-45
HVAC SEALING, CAB . . . . . . . . . . . . . . . . . 7-7
HYDRAULIC KIT: CAB TILT SYSTEM . . . . . . . . . 4-13
HYDRAULIC PUMP A10V . . . . . . . . . . . . . . . 4-35
HYDRAULIC SYSTEM, ACCUMULATOR KIT, WDB OPTION
4-31
HYDRAULIC SYSTEM, CAB – DETAIL A . . . . . . . 4-1
HYDRAULIC SYSTEM, CAB – DETAIL B. . . . . . . . 4-3
HYDRAULIC SYSTEM, FRONT AXLE COOLING, WDB OPTION
4-33
HYDRAULIC SYSTEM, FRONT CHASSIS. . . . . . . 4-29
HYDRAULIC SYSTEM, VOAC BLOCK . . . . . . . . 4-19
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . 7-82
HYDRAULIC TANK FILTER ASSEMBLY . . . . . . . . 7-83
HYDRAULIC TANK MISC. PARTS . . . . . . . . . . . 4-39
HYDRAULIC TANK MISCELLANEOUS PARTS . . . . 7-81
HYDRAULIC, STEERING CYLINDER . . . . . . . . . 4-27
HYDRAULIC, VOAC BLOCK – PRESSURE SWITCH . 4-21
HYDRAULIC, VOAC BLOCK – VALVE POSITIONS . . 4-23
HYDRAULIC, VOAC BLOCK – VALVES . . . . . . . . 4-25
HYDRAULICS: REPAIR/OVERHAUL. . . . . . . . . . 10-29
K
KIT, 10L RESERVOIR . . . . . . . . . . . . . . . . . 5-13
KIT, AIR DRIER . . . . . . . . . . . . . . . . . . . . . 5-9
KIT, FRONT BRAKES AND BREATHER . . . . . . . . 3-77
KIT, HEADLIGHT GRILLS . . . . . . . . . . . . . . . 6-31
KIT, REAR BRAKE AND BREATHER . . . . . . . . . 3-93
KIT, REPAIR, AIR DRIER. . . . . . . . . . . . . . . . 5-11
KIT, WIPER . . . . . . . . . . . . . . . . . . . . . . . 6-9
L
LINK ASSEMBLY: FRONT SUSPENSION . . . . . . . 7-75
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . 9-1
M
MIRRORS . . . . . . . . . . . . . . . . . . . . . . . 6-15
MUDGUARDS AND MISCELLANEOUS PARTS . . . 7-63
O
OIL SUPPLY COVER PLATE . . . . . . . . . . . . . 3-7
OIL SUPPLY, CONTROL INSERT . . . . . . . . . . . 3-5
OPERATOR AND TRAINER SEAT INSTALLATION . . 7-29
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . 3-23
OUTPUT (CONTINUED) . . . . . . . . . . . . . . . . 3-25
P
PAINTS AND PROCEDURES . . . . . . . . . . . . . 9-3
PARK BRAKE. . . . . . . . . . . . . . . . . . . . . . 3-65
PARK BRAKE ASSEMBLY . . . . . . . . . . . . . . . 3-67
PERIPHERALS . . . . . . . . . . . . . . . . . . . . . 3-47
PLANETARY HUB . . . . . . . . . . . . . . . . . . . 3-97
PLANETARY HUB : WDB. . . . . . . . . . . . . . . . 3-99
PNEUMATIC BLOCK ASSEMBLY . . . . . . . . . . . 5-3
PNEUMATIC KIT, CAB . . . . . . . . . . . . . . . . . 5-1
PNEUMATIC KIT: REAR CHASSIS . . . . . . . . . . 5-15
PNEUMATIC SYSTEM, FRONT CHASSIS. . . . . . . 5-5
POWER TAKE OFF. . . . . . . . . . . . . . . . . . . 3-43
PROPSHAFTS . . . . . . . . . . . . . . . . . . . . . 3-71
PUMP, CAB TILT . . . . . . . . . . . . . . . . . . . . 4-17
PUMP, EMERGENCY STEERING . . . . . . . . . . . 4-11
PURGE TANK VALVE . . . . . . . . . . . . . . . . . 5-7
R
REAR CHASSIS ASSEMBLY. . . . . . . . . . . . . . 7-87
REAR CHASSIS, TIMBER DECK ASSEMBLY. . . . . 7-90
REAR DIFFERENTIAL ASSEMBLY . . . . . . . . . . 3-89
REAR DIFFERENTIAL ASSEMBLY (CONTINUED) . . 3-91
REAR DIFFERENTIAL ASSEMBLY: ZF DIFFERENTIAL
3-102
REAR PARK BRAKE . . . . . . . . . . . . . . . . . . 7-89
REAR VIEW MIRROR BRACKETS . . . . . . . . . . 7-11
REAR VIEW MIRROR ELECTRICAL KIT . . . . . . . 6-13
RETARDER VALVE. . . . . . . . . . . . . . . . . . . 3-9
ROOF HEADLINERS . . . . . . . . . . . . . . . . . 7-27
S
SEAT INSTALLATION, SEARS . . . . . . . . . . . . . 7-33

SEAT SLIDE AND LUBAR ADJUSTER CONTROL LEVERS
7-32
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . 8-1
SHIFT CONTROL . . . . . . . . . . . . . . . . . . . 3-27
SHIFT CONTROL (CONTINUED) . . . . . . . . . . . 3-29
SHIFT CONTROL, THROTTLE VALVE . . . . . . . . 3-35
SHIFT CONTROL, VALVE BLOCK A. . . . . . . . . . 3-31
SHIFT CONTROL, VALVE BLOCK B . . . . . . . . . 3-33
SPHERICAL BEARING BREAKDOWN. . . . . . . . . 7-77
STEERING COLUMN . . . . . . . . . . . . . . . . . 7-39
STEERING COLUMN MISCELLANEOUS PARTS . . . 7-37
STEERING CONTROL VALVE, EATON . . . . . . . . 4-7
STEERING CYLINDER ASSEMBLY . . . . . . . . . . 4-37
SUSPENSION: REPAIR/OVERHAUL . . . . . . . . . 10-27
T
THRU DRIVE AND OSCILLATION JOINT . . . . . . . 3-85
TORQUE CONVERTER . . . . . . . . . . . . . . . . 3-41
TRAINER SEAT MOUNTING. . . . . . . . . . . . . . 7-31
TRANSMISSION COOLING SYSTEM . . . . . . . . . 3-49
TRANSMISSION DIPSTICK . . . . . . . . . . . . . . 3-37
TRANSMISSION HOUSING . . . . . . . . . . . . . . 3-3
TRANSMISSION MISC. PARTS . . . . . . . . . . . . 3-1
TRANSMISSION OIL SUMP . . . . . . . . . . . . . . 3-39
TYRE INFLATION KIT (OPTIONAL) . . . . . . . . . . 10-35
W
WHEEL SET OPTION, REAR . . . . . . . . . . . . . 3-103
WHEEL SETS, FRONT. . . . . . . . . . . . . . . . . 3-101
WINDOW CATCHES . . . . . . . . . . . . . . . . . . 7-17
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS 7-9
Z
ZF 6HP 592 C TRANSMISSION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17,10-
19,10-21
ZF 6HP 592 C TRANSMISSION . . . . . . . . . . . . 10-15
ZF HK 3.18 LS DIFFERENTIAL . . . . . . . . . . . . 10-25

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