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Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive Operator's Manual
Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive Operator's Manual - Image 2
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Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive Operator's Manual - Image 4

Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive Operator’s Manual

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Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive Operator’s Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 159

File Size: 16.04 MB (Speed Download Link)

Brand: Broderson

Model: IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive

Type of Document: Operator’s Manual

Categories: ,

Description

Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive Operator’s Manual

Broderson IC-80-1H, 2H, 3H 4 Wheel Steer, 2 Wheel Drive  Index:

MASTER ASSEMBLY 4X2……..……………………………………………………………………………………………………………. 4
AXLE, WHEEL, TIRE & DRIVE LINE INSTALLATION 4X2……………………………………………………………………….. 47
AXLE, REAR STEER SUB ASSEMBLY…………………………………………………………………………………… 49
AXLE, DRIVE STEER FRONT SUB ASSEMBLY………………………………………………………………………… 52
BOOM ASSEMBLY 1H……..………………………………………………………………………………………………………………… 7
BOOM ASSEMBLY 2H…………………………………………………………………………………………………………………………. 10
BOOM ASSEMBLY 3H……..……..….…………………………………………………………………………………………………… 13
BRAKE SYSTEM INSTALLATION 4X2…….…………………………………………………………………………………………… 53
BRAKE, MASTER CYLINDER HYDRAULIC BOOST SUB ASSEMBLY……………………………………………… 56
BRAKE, FLOW REGULATOR SUB ASSEMBLY………………………………………………………………………… 56
CENTERPOST ASSEMBLY…….…….………………………………………………………………………………………………….. 63
CONTROL VALVES & HANDLES INSTALLATION………………………………………………………………………………….. 64
CYLINDER ASSEMBLY, BOOM ELEVATION……..…………………………………………………………………………………. 70
CYLINDER ASSEMBLY, BOOM TELESCOPE……………………………………………………………………………………….. 69
CYLINDER ASSEMBLY, OUTRIGGER……..…………………………………………………………………………………………… 71
ENGINE AND TRANSMISSION INSTALLATION – GM 3.0 KEM/WOODWARD 4X2……………………………………… 24
ENGINE AND TRANSMISSION SUB ASSEMBLY – GM 3.0 4X2…………….………………………………………………. 27
ENGINE, EXHAUST SYSTEM SUB ASSEMBLY GM 3.0……………………………………………………………… 29
ENGINE, RADIATOR SUB ASSY GM 3.0………………………………………………………………………………… 30
ENGINE, AIR INTAKE SUB ASSY GM 3.0………………………………………………………………………………… 31
ENGINE AND TRANSMISSION INSTALLATION DIESEL 4X2 CUMMINS QSB3.3………………………………… 36
ENGINE AND TRANSMISSION SUB ASSY. CUMMINS QSB3.3……………………………………………………… 39
ENGINE, EXHAUST SYSTEM SUB ASSEMBLY CUMMINS 3.3……………………………………………………… 42
ENGINE, RADIATOR SUB ASSEMBLY CUMMINS 3.3………………………………………………………………… 43
ENGINE, AIR INTAKE SUB ASSY CUMMINS 3.3……………………………………………………………………… 44
ENGINE WIRING DIAGRAM KEM WOODWARD…………….…………………………………………………………………… 35
ENGINE WIRING DIAGRAM CUMMINS………………………..………………………………………………………………….. 46
FRAME, DECK COVERS AND SEAT INSTALLATION 4X2……………………………………………………………………… 20
FRAME, DECK COVERS AND SEAT INSTALLATION 4X2 DIESEL…………………………………………………………… 22
FUEL TANK INSTALLATION, GAS……..……………………………………………………………………………………………….. 32
FUEL PUMP SUB ASSEMBLY, GAS….…………………………………………………………………………………………………. 33
FUEL TANK INSTALLATION, LPG……..…….…………………………………………………………………………………………. 34
FUEL TANK INSTALLATION, DIESEL……..…..………………………………………………………………………………………. 45
HYDRAULIC PARTS INSTALLATION……………………………………………………………………………………………………. 60
OIL RESERVOIR INSTALLATION…………………………………………………………………………………………………………. 66
OPERATOR INSTRUCTION PACKAGE………………………………………………………………………………………………… 75
PLACARD INSTALLATION 4X2……..…………………………………………………………………………………………………… 72
RATED CAPACITY LIMITER INSTALLATION…………………….……………………………………………………… 76
RATED CAPACITY LIMITER SCHEMATIC……………….……….……………………………………………………… 77
STEERING SYSTEM INSTALLATION – FOUR-WHEEL STEER 4X2…………………………………………………………. 57
STEERING, 3 MODE VALVE SUB ASSEMBLY……………………..…………………………………………………………… 59
STEERING, CONTROL VALVE SUB ASSEMBLY…………………..…………………………………………………………… 59
STEERING, PRIORITY VALVE SUB ASEMBLY……………………….………………………………………………………… 59
TURNTABLE, HOIST AND OUTRIGGER INSTALLATION 4X2…………………………………………………………………. 16
TURNTABLE SUB ASSEMBLY………………………………………………………………………………………………………. 18
WIRING DIAGRAM AND GAUGE INSTALLATION 4X2…….…………………………………………………………………….. 79

AIR CONDITIONING INTSTALATION, CUMMINS……………………………………………………………………………………. 81
AMBER ROTATING BEACONS…………………………………………………………………………………………………………… 83
AUXILIARY FRONT WINCH……………………………………………………………………………………………………………. 84
BOOM EXTENSION, 10′ FIXED…………………………………………………………………………………………………………… 86
BOOM EXTENSION SUB ASSEMBLY…………………………………………………………………………………… 88
BOOM EXTENSION, 10′ OFFSET……………………………….…………………………………………………………………… 90
BOOM EXTENSION SUB ASSEMBLY OFFSET………………………………………………………………………… 92
CAB ASSEMBLY……………..…………………………………………………………………………………………………………. 95
CAB SUB ASSEMBLY…………………..…………………………………………………………………………………………….. 97
CAB DOOR SUB ASSEMBLY…………..…………………………………………………………………………………………….. 98
CAB HEATER INSTALLATION……………………………………………………………………………………………… 99
CATALYTIC CONVERTER – CUMMINS……………………………………………………………………………………………… 101
ENGINE HEATER – INSTALLATION CUMMINS…………………………………………………………………………………….. 102
FLOORMAT…………..…………………………………………………………………………………………………………………………. 103
HEAD & TAILLIGHT GRILLES……………………………………………………………………………………………………………… 104
NOISE REDUCTION KIT…………..………………………………………………………………………………………………………. 105
OPERATOR’S GUARD……………………………………………………………………………………………………………………… 107
OPERATOR’S GUARD COVER (VINYL)………………………………………………………………………………………………. 109
OPERATOR’S GUARD DOOR…………………………………………………………………………………………………………….. 108
PINTLE HOOK – REAR…………………………………………………………………………………………………………………….. 110
PINTLE HOOK – FRONT…………..………………………………………………………………………………………………………. 111
REAR VIEW MIRRORS…………………………………………………………………………………………………………………….. 112
SEARCHER HOOK…………………..…………………………………………………………………………………………………….. 113
SPARK ARRESTER…………………………………………………………………………………………………………………………. 114
STROBE LIGHTS………………………………………………………………………………………………………………………………. 115
SUSPENSION SEAT…………………………………………………………………………………………………………………….. 116
WINDSHIELD WASHER INSTALLATION..………………………………………………………………………………… 117
WORKLIGHTS…………………………………………………………………………………………………………………………………. 118
WORKLIGHTS REAR………………………………………………………………………………………………………………………. 119
2
SERVICE PARTS BREAKDOWNS
DESCRIPTION PAGE
AXLE, FRONT, 4X2 SOFT LOCKER NO-SPIN ITL…………………………………………………………………………………… 120
AXLE, DIFFERENTIAL, SOFT LOCKER NO-SPIN ITL…………………………………………………………………………… 123
BRAKES, STEER AXLE……………………………………………………………………………………………………… 125
BRAKE, HYDRAULIC BOOSTER MASTER CYLINDER KIT……………………………………………………………………… 129
BRAKE PARTS, BACKING PLATE ASS’Y……………………………………………………………………………………………….. 130
CAB PARTS (E-600-93122)………………………………………………………………………………………………………………… 131
CENTERPOST PARTS……………………………………………………………………………………………………………………….. 133
CYLINDER PARTS, BOOM ELEVATION (C-540-80037)…………………………………………………………………………. 134
CYLINDER PARTS, OUTRIGGER (C-540-10071)…………………………………………………………………………………. 135
CYLINDER PARTS, STEERING (B-540-10065)…………..……………………………………………………………………….. 136
CYLINDER PARTS, TELESCOPE PRIMARY (3-540-30054, 80, 92)…………………………………………………………… 137
CYLINDER PARTS, TELESCOPE SECONDARY (3-540-30055, 81, 93)…………………………………………………….. 138
DRIVE SHAFT PARTS 4X2 (3-333-10110)..…………………………………………………………………………………………… 139
DRIVE SHAFT PARTS, PUMP 4X2 & 4X4……………………………………………………………………………………………… 140
HOIST PARTS (0-280-00146)…………..………………………………………………………………………………………………… 141
HOIST MOTOR & COUNTER BALANCE VALVE…………………………………………………………………………………….. 144
HOIST MOTOR PARTS (0-530-20032)…………………………………………………………………………………………………. 145
PUMP PARTS……………………………………………………………………………………………………………………………………. 147
ROTATION GEAR BOX PARTS (0-280-00134)………………………………………………………………………………………. 148
SHEAVE BLOCK PARTS…………………………………..………………………………………………………………… 150
STEERING POWER TRACK ROD……………..………………….……………………………………………………… 127
STEERING AXLE PARTS……………………………………………………………………………………………………………………. 151
STEERING AXLE ASSY……………………………………………………………………………………………………………………….. 153
WINCH, FRONT, PARTS…………………………………………………………………………………………………………………….. 155
* ITL TRANSMISSION………………..……………………………………………………………………………………..……………

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