Description

Atlas Copco IDM30 Blasthole Operators, Maintenance and Parts Catalog

Atlas Copco IDM30 Blasthole Index:

SECTION 1…………………………………………………………………………………………………….GENERAL
FOREWORD…………………………………………………………………………………………………. 1.1.1
SPECIFICATIONS AND FEATURES……………………………………………………………….. 1.2.1
GENERAL DESCRIPTION ……………………………………………………………………………… 1.2.1
GENERAL LAYOUT ………………………………………………………………………………………. 1.3.1
SECTION 2………………………………………………………………………………………………..OPERATION
SERVICE UPON RECEIPT OF THE UNIT: ………………………………………………………. 2.1.1
INSPECTION: ……………………………………………………………………………………………….. 2.1.1
PRE- OPERATIONAL CHECK ………………………………………………………………………… 2.1.1
DRILLING PRE-OPERATION : ………………………………………………………………………… 2.1.1
DRILLING – ROTARY DRILLING ……………………………………………………………………… 2.1.2
ANGLE DRILLING (OPTIONAL) ………………………………………………………………………. 2.1.3
OPERATIONAL HINTS ON HYDRAULIC SYSTEM: ………………………………………….. 2.1.3
INSTRUCTIONS FOR TOWING ………………………………………………………………………. 2.1.5
DO’S AND DON’TS FOR HYDRAULIC SYSTEM………………………………………………. 2.1.6
SECTION 3……………………………………………………………….MAINTANANCE &LUBRICATION
PREVENTIVE MAINTENANCE ………………………………………………………………………. 3.1.1
LUBRICATION CHART ………………………………………………………………………………….. 3.2.1
GREASING POINTS ………………………………………………………………………………………. 3.2.2
EQUIVALENT CHART …………………………………………………………………………………… 3.2.3
HEALTH AND SAFETY INFORMATION…………………………………………………………… 3.3.1
SECTION 4……………………………………………………………………………………………..POWERPACK
POWER PACK GENERAL DATA ……………………………………………………………………. 4.1.1
BEFORE STARTING ……………………………………………………………………………………… 4.1.1
STARTING THE UNIT ……………………………………………………………………………………. 4.2.1
STOPPING……………………………………………………………………………………………………. 4.2.1
POWER PACK LUBRICATION ……………………………………………………………………….. 4.3.1
COMPRESSOR OIL CHANGE ………………………………………………………………………… 4.3.1

POWER PACK TROUBLE SHOOTING CHART ………………………………………………… 4.4.1
POWER PACK TROUBLE SHOOTING…………………………………………………………….. 4.4.2
POWERPACK MAINTENANCE INSTRUCTIONS……………………………………………… 4.5.1
POWER PACK MAINTENANCE SCHEDULE …………………………………………………… 4.5.4
SPEED & PRESSURE REGULATOR………………………………………………………………. 4.5.5
PROCEDURE FOR FIXING NEW ESBI DRIVE COUPLING ……………………………….. 4.5.6
OIL SEAL INSTALLATION INSTRUCTIONS …………………………………………………….. 4.5.7
AIREND REPLACEMENT PRECAUTIONS………………………………………………………. 4.5.8
OIL COOLER SERVICING………………………………………………………………………………. 4.5.9
SECTION 5 ………………………………………………………………….. SERVICE INSTRUCTIONS
SERVICE MANUAL FOR UNDER CARRIAGE ASSEMBLY ……………………………….. 5.1.5
FEED MOTOR ………………………………………………………………………………………………. 5.2.1
TRIPLE GEAR BOX……………………………………………………………………………………….. 5.4.1
ROTARY HEAD MOTOR………………………………………………………………………………… 5.5.2
CYLINDERS …………………………………………………………………………………………………. 5.6.1
PROPEL DRIVE MOTOR ……………………………………………………………………………….. 5.7.1
SECTION 6 …………………………………………………………………………………………. PART LIST
UNDER CARRIAGE ………………………………………………………………………………………. 6.1.1
ASSEMBLY UNDERCARRIAGE …………………………………………………………………….. 6.1.2
OSCILLATION YOKE ASSEMBLY …………………………………………………………………… 6.1.4
ASSEMBLY ROLLER …………………………………………………………………………………….. 6.1.5
TRACK CHAIN GROUP …………………………………………………………………………………. 6.1.6
ASSEMBLY IDLER ………………………………………………………………………………………… 6.1.8
DRIVE SPROCKET ……………………………………………………………………………………… 6.1.10
SECTION 6.2 ………………………………………………………………… MAIN FRAME ASSEMBLY
MAIN FRAME ASSEMBLY ……………………………………………………………………………… 6.2.2
ASSEMBLY HYDRAULIC RESERVOIR …………………………………………………………… 6.2.4
HYDRAULIC FILTER …………………………………………………………………………………….. 6.2.5
ASSEMBLY TOWER RAISING CYLINDER ………………………………………………………. 6.2.6
TOWER RAISING CYLINDER…………………………………………………………………………. 6.2.8
ASSEMBLY JACK WIPRO CYLINDER…………………………………………………………… 6.2.10
CONTENT
IDM30 3
JACK CYLINDER ……………………………………………………………………………………….. 6.2.12
ASSEMBLY CABIN ……………………………………………………………………………………… 6.2.14
HYDRAULIC CONTROL PANEL …………………………………………………………………… 6.2.16
ASSEMBLY CONTROL PANEL …………………………………………………………………….. 6.2.18
PROPEL CONTROL …………………………………………………………………………………….. 6.2.19
ASSEMBLY LEVEL BUBBLE ………………………………………………………………………… 6.2.20
PUMP ELECTRO-HYDRAULIC …………………………………………………………………………………….6.2.21
ASSEMBLY FUEL TANK ……………………………………………………………………………… 6.2.22
ASSEMBLY MAIN VALVES ………………………………………………………………………….. 6.2.24
DIRECTION CONTROL VALVES ………………………………………………………………….. 6.2.25
MOTOR HYDRAULIC …………………………………………………………………………………… 6.2.32
SECTION 6.3 ……………………………………………………………… POWER PACK ASSEMBLY
ASSEMBLY POWER PACK COMPLETE ………………………………………………………… 6.3.2
ASSEMBLY POWER PACK ……………………………………………………………………………. 6.3.4
ASSEMBLY SILENCER …………………………………………………………………………………. 6.3.8
ASSEMBLY CANOPY ………………………………………………………………………………….. 6.3.10
TRIPLE O/P GEAR BOX ……………………………………………………………………………….. 6.3.12
PUMP VARIABLE VOLUME ………………………………………………………………………….. 6.3.16
PUMP TENDEM ………………………………………………………………………………………….. 6.3.22
ASSEMBLY AIR END …………………………………………………………………………………… 6.3.26
ASSEMBLY AIR INTAKE ENGINE …………………………………………………………………. 6.3.30
KIT: AIR INTAKE COMPRESSOR ………………………………………………………………….. 6.3.32
UNLOADER ………………………………………………………………………………………………… 6.3.34
ASSEMBLY AIR FILTER COMPRESSOR ………………………………………………………. 6.3.35
ASSEMBLY RADIATOR MOUNTING …………………………………………………………….. 6.3.36
ASSEMBLY RADIATOR ……………………………………………………………………………….. 6.3.38
GROUP RADIATOR …………………………………………………………………………………….. 6.3.40
ASSEMBLY HOC/COC MOUNTING ………………………………………………………………. 6.3.42

ASSEMBLY HOC/COC …………………………………………………………………………………. 6.3.44
ASSEMBLY RECIVER SEPARATOR …………………………………………………………….. 6.3.46
SECTION 6.4 ………………………………………………………………………… TOWER ASSEMBLY
ASSEMBLY TOWER STD MAST …………………………………………………………………….. 6.4.2
ASSEMBLY TOWER ……………………………………………………………………………………… 6.4.4
CHAIN ROLLER FEED…………………………………………………………………………………… 6.4.6
ASSEMBLY FEED DRIVE ………………………………………………………………………………. 6.4.8
FEED MOTOR …………………………………………………………………………………………….. 6.4.10
BREAKE ASSEMBLY…………………………………………………………………………………… 6.4.14
ASSEMBLY ROTARY HEAD ………………………………………………………………………… 6.4.16
POWER HEAD BARE ………………………………………………………………………………….. 6.4.18
MOTOR HYDRAULIC …………………………………………………………………………………… 6.4.20
SWIVEL PACKING ………………………………………………………………………………………. 6.4.22
ASSEMBLY GUIDE SHOE (BOTTOM) ……………………………………………………………. 6.4.23
ASSEMBLY CAROUSE STD. TOWER …………………………………………………………… 6.4.24
SWING CYLINDER ……………………………………………………………………………………… 6.4.26
INDEXING CYLINDER …………………………………………………………………………………. 6.4.28
ASSEMBLY BREAKOUT WRENCH ………………………………………………………………. 6.4.30
BREAKOUT WRENCH CYLINDER ……………………………………………………………….. 6.4.32
ASSEMBLY ROD SEAL ………………………………………………………………………………………………………………………………………… 6.4.36
ASSEMBLY DUST HOO…D……………………………………………………………………………….. 6.4.37
CONTENT
IDM30 5
CONTENT
SECTION 6.5 ……………………………………………………………………………ASSEMBLY PIPING
PIPING HYDRAULIC – CABIN …………………………………………………………………………. 6.5.2
PIPING HYDRAULIC ……………………………………………………………………………………… 6.5.3
PIPING AIROIL ……………………………………………………………………………………………. 6.5.4
AUTO FIRE SUPRESSION …………………………………………………………………………….. 6.5.5
PIPING AIR STD.MACHINE ……………………………………………………………………….. 6.5.6
SECTION 6.6 …………………………………………………………………………………… ELECTRICAL
SCHEMATIC ELECTRICAL ……………………………………………………………………………. 6.6.2
SECTION 6.9 ………………………………………………………………………… AUTO LUBRICATION
AUTO LUBRICATION SYSTEM ………………………………………………………………………. 6.9.2
SECTION 6.10 ………………………………………………………………. TOOLS & ACCESSORIES
TOOLS ……………………………………………………………………………………………………….. 6.10.2
WRENCH DRILL DISASSEMBLY CHAIN ………………………………………………………. 6.10.4
DRILL STRING ……………………………………………………………………………………………. 6.10.6
SYSTEM MINIMESS…………………………………………………………………………………….. 6.10.8
SECTION 6.11 ……………………………………………………………… UNIT RECORDS AND KITS
UNIT RECORDS AND SEAL KITS ………………………………………………………………… 6.11.1