Atlas Copco TH10 Water Well Drills Index:

SECTION 1 – GENERAL
SECTION 1 – GENERAL …………………………………………………………………………………………………….. 1.1
FOREWORD ……………………………………………………………………………………………………………………. 1.2
INTRODUCTION ………………………………………………………………………………………………………………..1.3
FEATURES …………………………………………………………………………………………………………………….. 1.4
SPECIFICATION ……………………………………………………………………………………………………………… 1.5
GENERAL LAYOUT…………………………………………………………………………………………………………… 1.8
SECTION 2 – OPERATION …………………………………………………………………………………………………. 2.1
OPERATION……………………………………………………………………………………………………………………. 2.3
PRE-OPERATION CHECK …………………………………………………………………………………………………. 2.3
LEVELLING THE MACHINE ……………………………………………………………………………………………….. 2.3
TOWER RAISING …………………………………………………………………………………………………………….. 2.3
DRILL PIPE ADDING ………………………………………………………………………………………………………… 2.3
DRILL PIPE REMOVAL ……………………………………………………………………………………………………… 2.4
TOWER LOWERING …………………………………………………………………………………………………………. 2.5
BIT AND HAMMER INSTALLATION AND REMOVAL ……………………………………………………………….. 2.6
DTH DRILLINGL ………………………………………………………………………………………………………………. 2.7
HOLE CLEANING PROCEDURE ………………………………………………………………………………………….. 2.8
DRILLING HINTS ……………………………………………………………………………………………………………… 2.9
SAFETY MANUAL ……………………………………………………………………………………………………………2.25
SECTION 3 – PARTS LIST ……………………………………………………………………………………………….. 3.2.1
MODULE FRAME COMPLETE …………………………………………………………………………………………. 3.2.6
JACK ASSEMBLY …………………………………………………………………………………………………………. 3.3.1
ASSEMBLY, JACK ………………………………………………………………………………………………………… 3.3.2
ASSEMBLY CAN TYPE REAR RHS/FRONT LHS …………………………………………………………………. 3.3.4
ASSEMBLY CAN TYPE REAR LHS/FRONT RHS …………………………………………………………………. 3.3.6
SEAL KIT, JACK CYLINDER ……………………………………………………………………………………………. 3.3.8
CONTROL PANEL ASSEMBLY …………………………………………………………………………………………. 3.4.1
ASSEMBLY, CONTROL PANEL………………………………………………………………………………………… 3.4.2
ASSEMBLY – HANDLE, SM12 ………………………………………………………………………………………….. 3.4.4
ASSEMBLY, FLOW CONTROL VALVE……………………………………………………………………………….. 3.4.5
HYDRAULIC RESERVIOR ……………………………………………………………………………………………….. 3.5.1
RESERVOIR, HYDRAULIC……………………………………………………………………………………………….. 3.5.2
ASSEMBLY, SUCTION MANIFOLD ……………………………………………………………………………………. 3.5.4
DERRICK RAISING ASSEMBLY ……………………………………………………………………………………….. 3.6.1
ASSEMBLY & MOUNTING, DERRICK RAISING …………………………………………………………………… 3.6.2
SEAL KIT, DERRICK RAISING CYLINDER ………………………………………………………………………….. 3.6.4
OIL COOLER ASSEMBLY ……………………………………………………………………………………………….. 3.7.1
ASSEMBLY & MOUNTING HYD. OIL COOLER ……………………………………………………………………. 3.7.2
MOTOR HYDRAULIC ……………………………………………………………………………………………………… 3.7.4

TOOL BOX …………………………………………………………………………………………………………………… 3.8.1
ASSEMBLY & MOUNTING TOOL BOX ………………………………………………………………………………. 3.8.2
ASSEMBLY & MTG ROD RACK ……………………………………………………………………………………….. 3.8.4
ASSEMBLY & MTG HAMMER BOX …………………………………………………………………………………… 3.8.6
BREAKOUT WRENCH……………………………………………………………………………………………………… 3.9.1
ASSEMBLY & MOUNTING BREACKOUT WRENCH ………………………………………………………………. 3.9.2
SEAL KIT B. O.W. CYLINDER ………………………………………………………………………………………….. 3.9.4
ENGINE SYSTEM ………………………………………………………………………………………………………….3.10.1
ASSEMBLY & MOUNTING ENGINE ………………………………………………………………………………….3.10.2
ASSEMBLY HYDRAULIC PUMPS …………………………………………………………………………………….3.10.6
ASSEMBLY FUEL TANK ………………………………………………………………………………………………..3.10.8
ASSEMBLY & MOUNTING BATTERY BOX………………………………………………………………………. 3.10.10
DERRICK & FEED SYSTEM …………………………………………………………………………………………….3.20.1
ASSEMBLY DERRICK ……………………………………………………………………………………………………3.20.2
ASSEMBLY DERRICK LOCK …………………………………………………………………………………………..3.20.4
ASSEMBLY WIRE ROPE ………………………………………………………………………………………………..3.20.6
TOP YOKE ASSEMBLY…………………………………………………………………………………………………..3.20.8
TRAVELLING SHEAVE ASSEMBLY………………………………………………………………………………….3.20.10
PULL DOWN SHEAVE ASSEMBLY ………………………………………………………………………………….3.20.12
ASSEMBLY & MOUNTING FEED CYLINDER ……………………………………………………………………..3.20.14
SEAL KIT, FEED CYLINDER …………………………………………………………………………………………. 3.20.16
ASSEMBLY ROTARY HEAD……………………………………………………………………………………………..3.30.1
ASSEMBLY & MOUNTING, ROTARY HEAD ………………………………………………………………………..3.30.2
ASSEMBLY, GUIDE SHOE ……………………………………………………………………………………………..3.30.4
ASSEMBLY, ROTARY HEAD……………………………………………………………………………………………3.30.6
ASSEMBLY, MUD SWIVEL – 21/2” ADJUSTABLE …………………………………………………………………3.30.8
MOTOR, HYDRAULIC ……………………………………………………………………………………………………3.30.10
HOISTS CASING HANDLING & WINCH ASSEMBLY ……………………………………………………………..3.40.1
HOIST SYSTEM CASING HANDLING ………………………………………………………………………………..3.40.2
ASSEMBLY AND MOUNTING, WINCH BOOM ……………………………………………………………………..3.40.4
ASSEMBLY BOOM WINCH ……………………………………………………………………………………………..3.40.6
WINCH, HYDRAULIC ………………………………………………………………………………………………………3.40.8
PIPING HYDRAULIC ………………………………………………………………………………………………………3.50.2
AIR SYSTEM ………………………………………………………………………………………………………………..3.60.1
ASSEMBLY & MOUNTING LUBRICATOR ……………………………………………………………………………3.60.2
PIPING AIR ………………………………………………………………………………………………………………….3.60.4
PIPING, AIRLINE ON TOWER ………………………………………………………………………………………….3.60.6
WATER SYSTIM ……………………………………………………………………………………………………………3.70.1
WATER INJECTION PUMP MOUNTING ……………………………………………………………………………..3.70.2
PIPING, W I DELIVERY ………………………………………………………………………………………………….3.70.4
WATER TANK & PIPING …………………………………………………………………………………………………3.70.6
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MUD MODULE………………………………………………………………………………………………………………3.80.1
ASSEMBLY & MOUNTING MUD PUMP ……………………………………………………………………………..3.80.2
ASSEMBLY & MTG HYD. PUMP ………………………………………………………………………………………3.80.4
SUCTION PIPING MUD PUMP …………………………………………………………………………………………3.80.6
DELIVERY PIPING MUD PUMP………………………………………………………………………………………..3.80.8
HYDRAULIC PIPING MUD PUMP ………………………………………………………………………………….. 3.80.12
ELECTRICAL …………………………………………………………………………………………………………….. 3.110.1
SCHEMATIC ELECTRICAL …………………………………………………………………………………………… 3.110.2
HARNESS ELECTRICAL ……………………………………………………………………………………………… 3.110.4
TOOLS …………………………………………………………………………………………………………………….. 3.120.1
TOOLS, SETTING ………………………………………………………………………………………………………. 3.120.2
TOOLS & ACCESSORIES, STANDARD ………………………………………………………………………….. 3.120.3
ASSEMBLY, CENTRALISER BUSH, DUST CURTAIN …………………………………………………………. 3.120.4
ASSEMBLY, BUBBLE LEVEL ……………………………………………………………………………………….. 3.120.6
ASSEMBLY, DRILL PIPE ELEVATOR …………………………………………………………………………….. 3.120.8
SEAL KIT DETAILS……………………………………………………………………………………………………. 3.120.10
SPARES FOR TH10 ………………………………………………. ………………………………………………….. 3.121.1
TOOLS & ACCESSORIES ……………………………………………………………………………………………. 3.122.1
SECTION 4 -MAINTENANCE AND LUBRICATION …………………………………………………………………… 4.1
LUBRICATION ………………………………………………………………………………………………………………… 4.3
MAINTENANCE SCHEDULE ……………………………………………………………………………………………… 4.4
LUBRICATION CHART ……………………………………………………………………………………………………… 4.5
HAZARDOUS SUBSTANCE PRECAUTION ……………………………………………………………………………. 4.6
HYDRAULIC OIL………………………………………………………………………………………………………………. 4.7
POWER HEAD OIL…………………………………………………………………………………………………………… 4.8
GEAR OIL………………………………………………………………………………………………………………………. 4.9
ROCK DRILL OIL ……………………………………………………………………………………………………………..4.10
JOINT THREAD LUBRICANT ………………………………………………………………………………………………4.11
GREASE ………………………………………………………………………………………………………………………..4.12
SECTION 5 -PART INDEX……………………………. …………………………………………………………………… 5.1
SECTION 6 – SERVICE MANUAL OF PROPERITARY COMPONENTS…………………………………………… 6.1
HYDRAYLIC WINCH
WATER INJECTION PUMP
MUD PUMP CENTRIFUGAL