Description
BELL B35D B40D 6 X 6 REPAIR MANUAL
BELL B35D B40D 6 X 6 REPAIR MANUAL
SAFETY
Specification
Safety Features
Material Safety Data Sheets (MSDS)
Unauthorised Modifications of the Roll Over Protective Structure (ROPS) and the Falling Objects Protective
Structure (FOPS)
Noise Emission Levels
General Safety
USER’S INFORMATINON FEEDBACK FORM i
CHAPTER . WHEELS
BELL B35D B40D 6 X 6 REMOVAL AND INSTALLATION
CHAPTER . AXLES AND SUSPENSION SYSTEMS
BELL B35D B40D 6 X 6 SECTION . REMOVAL AND INSTALLATION
AXLES
SECTION . DIFFERENTIAL OR BEVEL DRIVE
AXLE DIFFERENTIAL
SECTION . INPUT DRIVE SHAFTS AND U JOINTS
DRIVE SHAFTS
SECTION . AXLE MOUNTING PARTS
SECTION . AXLE SHAFTS, BEARINGS AND REDUCTION GEARS
AXLE OUTBOARD PLANETARIES
CHAPTER . TRANSMISSION
SECTION .REMOVAL AND INSTALLATION
SECTION . INPUT DRIVE SHAFTS AND U JOINTS
REMOVE AND INSTALL TRANSMISSION TO TRANSFER CASE DRIVE SHAFT
SECTION . GEAR, SHAFT AND POWER SHIFT CLUTCHES
SECTION . HYDRAULIC SYSTEM
CHAPTER . ENGINE
SECTION . REMOVAL AND INSTALLATION
ENGINE
SECTION . CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL
INSTALL ENGINE ON REPAIR STAND
CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS
CRANKSHAFT OIL SEALS
FLYWHEEL
BELL B35D B40D 6 X 6 TABLE OF CONTENTS
b
CRANKSHAFT
GRINDING GUIDELINES
BELL B35D B40D 6 X 6 GRINDING SPECIFICATIONS
BLEED ENGINE OIL CIRCUIT AFTER MAJOR OVERHAUL
SECTION . CAMSHAFT AND TIMING GEAR TRAIN
CAMSHAFT
BELL B35D B40D 6 X 6 SECTION . CYLINDER BLOCK, LINERS, PISTONS AND RODS
LINER, PISTON AND ROD ANALYSIS
SECTION . LUBRICATION SYSTEM
REMOVE AND INSTALL OIL FILTER HOUSING
REMOVE, INSPECT, AND INSTALL ENGINE OIL COOLER
REMOVE AND INSTALL OIL PAN
REMOVE, INSPECT AND INSTALL PISTON COOLING ORIFICES
REMOVE AND INSTALL ENGINE OIL PUMP
REMOVE AND INSTALL OIL PRESSURE RELIEF VALVE
SECTION . CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES FAILURE ANALYSIS
REMOVE AND INSTALL VALVE COVER
SECTION . EXHAUST SYSTEM
SECTION . FUEL INJECTION SYSTEM
REMOVE AND INSTALL HAND PRIMER PUMP
REMOVE AND INSTALL FUEL SUPPLY PUMP
REMOVE AND INSTALL ELECTRONIC UNIT INJECTOR (EUI)
REMOVE AND INSTALL FUEL DELIVERY NOZZLE
SECTION . AIR INTAKE MANIFOLD SYSTEM
SECTION . TURBOCHARGER
SECTION . COOLING SYSTEM
SECTION . THERMOSTATS, HOUSING ANDWATER PIPING
THERMOSTATS AND HOUSING
CHAPTER . ENGINE AUXILIARY SYSTEM
SECTION . COOLING SYSTEM
FAN BELT
RADIATOR
SECTION . INTAKE SYSTEM
AIR INTAKE SYSTEM
REMOVE AND INSTALL CHARGE AIR AFTERCOOLER
TABLE OF CONTENTS
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SECTION . EXTERNAL EXHAUST SYSTEM
SILENCER AND EXHAUST PIPES
SECTION . ENGINE MOUNTING
RUBBER MOUNTINGS
SECTION . EXTERNAL FUEL SUPPLY SYSTEM
HAND PRIMER PUMP
PRIMARY FUEL FILTER (WATER SEPARATOR)
FUEL TANK
CHAPTER . CONNECTOR DRIVE (FLEXPLATE)
SECTION . ELEMENTS
BELL B35D B40D 6 X 6 CHAPTER . TRANSFER DRIVE
SECTION . REMOVAL AND INSTALLATION
REMOVE AND INSTALL TRANSFER CASE
SECTION . GEAR SHAFTS AND BEARINGS
TRANSFER CASE
CHAPTER . STEERING SYSTEM
SECTION . SECONDARY STEERING
SECONDARY STEERING PUMP
SECTION . HYDRAULIC SYSTEM
STEERING VALVE
CHAPTER . SERVICE BRAKES
SECTION . ACTIVE ELEMENTS
SERVICE BRAKES B D
SECTION . HYDRAULIC SYSTEM
BLEED SERVICE BRAKE HYDRAULIC SYSTEM
CHAPTER . PARK BRAKE
SECTION . ACTIVE ELEMENTS
PARK BRAKE
CHAPTER . FRAME AND SUPPORTING STRUCTURE
SECTION . FRAME INSTALLATION
WELDING ON MACHINE
SEPARATE FRONT AND REAR FRAMES
ARTICULATION FRAME
TABLE OF CONTENTS
d
CHAPTER . OPERATOR’s STATION
SECTION . CAB
CAB MOUNTINGS
SECTION . SEAT AND SEAT BELT
OPERATOR’S SEAT
SECTION . HEATING AND AIR CONDITIONING
REFRIGERANT CAUTIONS AND PROPER HANDLING
R a REFRIGERANT OIL INFORMATION
CHAPTER . SHEET METAL AND STYLING
BELL B35D B40D 6 X 6 SECTION . BONNET OR ENGINE ENCLOSURE
BONNET
CHAPTER . MAIN HYDRAULIC SYSTEM
SECTION . HYDRAULIC SYSTEM
MAIN HYDRAULIC PUMP
CHAPTER . PNEUMATIC SYSTEMS
SECTION . PUMPS AND DRIVES
AIR COMPRESSOR
SECTION . CONTROL VALVES
PNEUMATIC MANIFOLD
SECTION . RESERVOIR, FILTER AND TRAP
AIR UNLOADER VALVEWITH INTEGRAL AIR DRYER
SECTION . CYLINDERS
REMOVE AND INSTALL EXHAUST BRAKE AIR CYLINDER
CHAPTER . HAULAGE DEVICE
SECTION . FRAMES
BODY
SECTION . HYDRAULIC SYSTEM
BODY LIFT CYLINDER
CHAPTER . DEALER FABRICATED TOOLS
SECTION . TOOLS
DFT LIFTING TOOL
DFT BUSHING DRIVER
DFT BUSHING DRIVER
DFT SUPPORTS
TABLE OF CONTENTS
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DFT BEARING DRIVER
DFT BEARING DRIVER
DFT SPANNERWRENCH
DFT BEARING PULLER
DFT PLANETARY ALIGNMENT STUD
DFT BUSHING PUSHER
DFT BUSHING DRIVER
DFT BUSHING DRIVER
