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Bobcat S250 Loader Service Manual (SN A5GN20001-A5GN99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 1046

File Size: 33.78 MB (Speed Download Link)

Brand: Bobcat

Model: S250 Loader

Book No: 6987039

Serial No: SN A5GN20001-A5GN99999

Type of Document: Service Manual

Categories: ,

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Bobcat S250 Loader Service Manual (SN A5GN20001-A5GN99999)

The S250 is a high-output skid-steer loader that lives on demolition piles, concrete tear-outs, pallet work, and heavy dirt work. Around my shop, this is the manual we pull when a machine is down and needs to be turned around quickly and correctly. If you're chasing a hydraulic issue, doing drive work, or planning engine or electrical repairs on an S250 in the A5GN20001-A5GN99999 serial range, this is the book you'd expect to use.

What this manual helps you do

  • Diagnose hydraulic and hydrostatic problems, check pressures, and trace leaks on the S250 loader
  • Follow teardown and reassembly steps for drive motors, pumps, cylinders, and major hydraulic components
  • Trace, test, and repair wiring and sensors using the S250-specific electrical schematics
  • Rebuild and time the engine and related systems on this loader, with correct sequences and checks
  • Adjust, verify, and replace loader linkage, Bob-Tach parts, and brake and steering components to spec

Who this is for

This manual is for shop mechanics, field techs, rental fleets, and owner-operators working on a Bobcat S250 skid-steer with serial numbers in the A5GN20001-A5GN99999 range. If you only need how to run the controls or daily checks, you want the operator's handbook instead, not this service manual.

FAQ

Q: Is this a searchable PDF with readable wiring diagrams?

A: Yes, these manuals are usually supplied as searchable PDFs, and the wiring diagrams are designed to be readable when zoomed on-screen.

Q: Will this cover my exact S250?

A: It matches S250 loaders in the A5GN20001-A5GN99999 serial range. If your plate shows a different prefix or range, you need a different manual.

Q: Is this the right document if I'm just doing oil and filter changes?

A: It will cover that, but it's overkill. For basic maintenance only, the operator's manual is usually enough.

Bottom line: If you're repairing or diagnosing an S250 in the A5GN20001-A5GN99999 range, this is the right service manual. If your serial tag doesn't match that range, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATION
      • Loader Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • LOADER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE LOADER
      • Procedure
    • LIFT ARM SUPPORT DEVICE
      • Installing
      • Removing
    • OPERATOR CAB
      • Description
      • Raising
      • Lowering
      • Cab Door Sensor
      • Special Applications Kit
      • Special Applications Kit Inspection And Maintenance
      • Forestry Door And Window Kit
      • Forestry Door And Window Kit Inspection And Maintenance
    • TRANSPORTING THE LOADER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE LOADER
      • Procedure
    • REMOTE START TOOL KIT- MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Communicator – MEL1566
      • Remote Start Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Loader Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
    • SERVICE SCHEDULE
      • Chart
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Maintenance Platform
      • Description
      • Cleaning (Earlier Models)
      • Cleaning (Later Models)
      • Removing And Replacing Coolant
      • Checking Level
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filter
      • Removing And Replacing Case Drain Filters
      • Removing And Replacing Hydraulic Charge Filter
      • Breather Cap
    • FINAL DRIVE TRANSMISSION (CHAINCASE)
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • BOB-TACH (HAND LEVER)
      • Inspection And Maintenance
    • BOB-TACH (POWER)
      • Inspection And Maintenance
    • LUBRICATING THE LOADER
      • Lubrication Locations
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Mounting
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • PIVOT PINS
      • Inspection And Maintenance
    • LOADER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • STOPPING THE ENGINE AND LEAVING THE LOADER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window
      • Front Door
    • SEAT BELT
      • Inspection And Maintenance
  • HYDRAULIC SYSTEM
    • HYDRAULIC/HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting
    • CYLINDER (LIFT)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (TILT)
      • Testing
      • Removal And Installation
      • Base End Pivot Pin Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOB-TACH)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • MAIN RELIEF VALVE
      • Description
      • Testing
      • Adjusting
      • Removal And Installation
    • HYDRAULIC CONTROL VALVE (STANDARD)
      • Description
      • Removal And Installation
      • Identification Chart
      • Mount Bracket Removal And Installation
      • Lift Load Check Valve Removal And Installation
      • Load Check Valve Removal And Installation (Tilt And Auxiliary)
      • Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
      • Port Relief Valve Removal And Installation
      • Plug Removal And Installation
      • Rubber Boot Removal And Installation
      • End Cap Block Removal And Installation
      • Lift Spool And Detent Removal And Installation
      • Tilt Spool Removal And Installation
      • Auxiliary Spool Removal And Installation
      • Auxiliary Solenoid Removal And Installation (S/N A5GM34999 & Below, A5GN34999 & Below, A5GP34999 & Below And A5GR34999 & Below)
      • Auxiliary Solenoid Removal And Installation (S/N A5GM35001 & Above, A5GN35001 & Above, A5GP35001 & Above And A5GR35001 & Above)
      • Solenoid Removal And Installation
      • Lock Valve Removal And Installation
      • Lift Arm Bypass Orifice Removal And Installation
      • Main Relief Valve Removal And Installation
      • Check Valve Removal And Installation
    • HYDRAULIC CONTROL VALVE (ACS) OR (SJC)
      • Description
      • Removal And Installation
      • Actuator Removal And Installation (In Loader)
      • Actuator Removal And Installation (Out Of Loader)
      • Identification Chart
      • Mount Bracket Removal And Installation
      • Lift Load Check Valve Removal And Installation
      • Load Check Valve Removal And Installation (Tilt And Auxiliary)
      • Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
      • Port Relief Valve Removal And Installation
      • Plug Removal And Installation
      • End Cap Block Removal And Installation
      • Lift Spool And Detent Removal And Installation
      • Tilt Spool Removal And Installation
      • Auxiliary Spool Removal And Installation
      • Auxiliary Solenoid Removal And Installation (S/N A5GM34999 & Below, A5GN34999 & Below, A5GP34999 & Below And A5GR34999 & Below)
      • Auxiliary Solenoid Removal And Installation (S/N A5GM35001 & Above, A5GN35001 & Above, A5GP35001 & Above And A5GR35001 & Above)
      • Solenoid Removal And Installation
      • Lock Valve Removal And Installation
      • Lift Arm Bypass Orifice Removal And Installation
      • Main Relief Valve Removal And Installation
      • Check Valve Removal And Installation
    • LIFT ARM BYPASS CONTROL VALVE
      • Description
      • Testing
      • Removal And Installation
      • Disassembly And Assembly
    • HYDRAULIC PUMP (STANDARD)
      • Description
      • Pump Test At Quick Couplers
      • Direct Pump Test (Standard Section)
      • Direct Pump Test (Charge Section)
      • Removal And Installation
      • Hydraulic Pump Startup
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC PUMP (STANDARD) (HIGH FLOW)
      • Description
      • Pump Test At Quick Couplers
      • Direct Pump Test (Standard Section)
      • Direct Pump Test (Charge Section)
      • Direct Pump Test (High Flow Section)
      • High Flow Relief Valve Adjustment
      • High Flow Relief Valve Removal And Installation
      • Solenoid Removal And Installation
      • Removal And Installation
      • Hydraulic Pump Startup
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC PUMP (SJC)
      • Description
      • Pump Test At Quick Couplers
      • Direct Pump Test (Standard Section)
      • Direct Pump Test (Charge Section)
      • Removal And Installation
      • Hydraulic Pump Startup
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC PUMP (SJC) (HIGH FLOW)
      • Description
      • Pump Test At Quick Couplers
      • Direct Pump Test (Standard Section)
      • Direct Pump Test (Charge Section)
      • Direct Pump Test (High Flow Section)
      • High Flow Relief Valve Adjustment
      • High Flow Relief Valve Removal And Installation
      • Solenoid Removal And Installation
      • Removal And Installation
      • Hydraulic Pump Startup
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC / HYDROSTATIC FILTERS
      • Description
      • Housing Removal And Installation
    • HYDRAULIC FLUID RESERVOIR
      • Description
      • Removal And Installation
      • Hydraulic Fluid Screen
    • OIL COOLER
      • Description
      • Removal And Installation
    • BUCKET POSITION VALVE
      • Description
      • Solenoid Removal And Installation
      • Solenoid Testing
      • Removal And Installation
      • Disassembly And Assembly
    • REAR AUXILIARY DIVERTER VALVE
      • Description
      • Solenoid Testing
      • Removal And Installation
      • Disassembly And Assembly
    • BOB-TACH (POWER) BLOCK
      • Description
      • Removal And Installation
      • Disassembly And Assembly
    • FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
      • Description
      • Removal And Installation
      • Disassembly And Assembly
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting
      • Description
    • HYDROSTATIC DRIVE MOTOR
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • HYDROSTATIC DRIVE MOTOR (TWO-SPEED)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDROSTATIC MOTOR CARRIER
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDROSTATIC MOTOR CARRIER (SJC)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CHARGE PRESSURE
      • Description
      • Testing
      • Sender Removal And Installation
      • Adjusting
    • HYDROSTATIC PUMP
      • Description
      • Removal And Installation
      • Hydrostatic Pump Startup
      • Replenishing / High Pressure Relief Valve Removal And Installation
      • Parts Identification (Left Half)
      • Parts Identification (Right Half)
      • Disassembly
      • Assembly
    • HYDROSTATIC PUMP (SJC) (S/N A5GM20001 – A5GM35203, A5GN20001 – A5GN35003, A5GP20001 – A5GP35145, AND A5GR20001 – A5GR35010)
      • Description
      • Hydraulic Controller Removal And Installation
      • Removal And Installation
      • Hydrostatic Pump Startup
      • Parts Identification
      • High Pressure Relief And Bypass Valve
      • Charge Relief Valve
      • Disassembly And Assembly
      • Mechanical Neutral Adjustment
      • Hydraulic Controller Neutral Adjustment
    • HYDROSTATIC PUMP (SJC) (S/N A5GM35204 & ABOVE, A5GN35004 & ABOVE, A5GP35146 & ABOVE, AND A5GR35011 & ABOVE)
      • Description
      • Hydraulic Controller Removal And Installation
      • Removal And Installation
      • Hydrostatic Pump Startup
      • Parts Identification
      • High Pressure Relief And Bypass Valve
      • Charge Relief Valve
      • Disassembly And Assembly
      • Mechanical Neutral Adjustment
      • Hydraulic Controller Neutral Adjustment
    • DRIVE BELT
      • Description
      • Shield Removal And Installation
      • Adjusting
      • Belt Removal And Installation
      • Tensioner Pulley Removal And Installation
      • Tensioner Pulley Disassembly And Assembly
      • Tensioner Pulley Tension Spring Removal And Installation
      • Tensioner Pulley Tension Spring Disassembly And Assembly
    • CASE DRAIN FILTER
      • Description
      • Disassembly And Assembly
  • DRIVE SYSTEM
    • BRAKE
      • Description
      • Disc Removal And Installation
    • BRAKE (TWO-SPEED)
      • Description
      • Block Removal And Installation
      • Block Disassembly And Assembly
    • DRIVE COMPONENTS
      • Description
      • Axle Seal Removal And Installation
      • Axle, Sprocket And Bearings Removal And Installation
      • Chain Removal And Installation
    • CHAINCASE
      • Description
      • Front Cover Removal And Installation
      • Center Cover Removal And Installation
      • Rear Cover Removal And Installation
  • MAINFRAME
    • SEAT BAR
      • Description
      • Removal And Installation
      • Disassembly And Assembly
      • Compression Spring Disassembly And Assembly
    • OPERATOR CAB
      • Gas Cylinder Removal And Installation
      • Gas Cylinder Bracket Disassembly And Assembly
      • Removal And Installation
    • OPERATOR SEAT
      • Removal And Installation
      • Seat Belt Removal And Installation
    • OPERATOR SEAT (SUSPENSION)
      • Removal And Installation
      • Slide Rail Removal And Installation
      • Seat Belt Removal And Installation
      • Lower Cushion Removal And Installation
      • Back Cushion Removal And Installation
      • Shock Removal And Installation
      • 3-Point Seat Belt Removal And Installation
    • BOB-TACH (HAND LEVER)
      • Description
      • Removal And Installation
      • Lever And Wedge Disassembly And Assembly
      • Pivot Pin Bushing And Seal Removal And Installation
    • BOB-TACH (POWER)
      • Description
      • Removal And Installation
      • Lever And Wedge Disassembly And Assembly
      • Pivot Pin Bushing And Seal Removal And Installation
    • LIFT ARMS
      • Stabilizer Bar Removal And Installation
      • Link Removal And Installation
      • Removal And Installation
    • REAR GRILLE
      • Removal And Installation
    • REAR DOOR (TAILGATE)
      • Removal And Installation
      • Striker Removal And Installation
      • Striker Disassembly And Assembly
      • Striker (Adjusting)
      • Latch Removal And Installation
    • FUEL TANK
      • Removal And Installation
      • Fuel Level Sender Removal And Installation
      • Fuel Fill Screen Removal And Installation
    • CONTROL PEDALS AND LINKAGES
      • Description
      • Pedal Removal And Installation
      • Linkage Removal And Installation
      • Pedal (Adjusting)
    • CONTROL PEDALS (ACS)
      • Description
      • Foot Sensor Removal And Installation
      • Foot Pedal Removal And Installation
      • Foot Pedal Linkage Disassembly And Assembly
    • CONTROL PANEL
      • Description
      • Removal And Installation
      • Shock Removal And Installation
      • Shaft Removal And Installation
      • Linkage Removal And Installation
      • Pintle Arm Disassembly And Assembly
      • Linkage Neutral (Adjusting)
      • Linkage Travel (Adjusting)
    • CONTROL PANEL (SJC)
      • Description
      • Removal And Installation
    • CONTROL HANDLE / LEVER
      • Description
      • Lever Removal And Installation
      • Boot Removal And Installation
    • CONTROL HANDLE / LEVER (ACS)
      • Description
      • Handle Sensor Removal And Installation
      • Handle Removal And Installation
      • Handle Disassembly And Assembly
      • Lever Removal And Installation
      • Boot Removal And Installation
    • CONTROL HANDLE / LEVER (SJC)
      • Description
      • Joystick Testing
      • Joystick Removal And Installation
      • Joystick Mount Removal And Installation
    • ACCESS PANEL (INSIDE)
      • Removal And Installation (Left)
      • Removal And Installation (Right)
    • ACCESS PANEL (INSIDE) (SJC)
      • Removal And Installation (Left)
      • Removal And Installation (Right)
    • WINDOW (REAR)
      • Removal
      • Installation (Split Molding)
      • Installation (Continuous Molding)
    • WINDOW (TOP)
      • Removal And Installation
    • WINDOW (SIDE)
      • Removal And Installation
    • WINDOW (CAB DOOR)
      • Removal (Standard Window)
      • Installation (Standard Window)
      • Removal And Installation (Special Applications Window)
    • CAB DOOR
      • Description
      • Removal And Installation
      • Aligning
      • Adjusting
      • Checking Operation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Cab Harness Connectors
      • Mainframe Harness Connectors
      • Description
      • Troubleshooting
      • Fuse And Relay Location / Identification
      • Solenoid Testing
    • BATTERY
      • Removal And Installation
      • Servicing
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Low Voltage Testing
      • High Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • INSTRUMENT PANELS
      • Left Panel
      • Standard Key Panel
      • Keyless Start Panel
      • Deluxe Instrumentation Panel
      • Side Panel
      • Front Panel
      • Front Panel Removal And Installation
      • Removal And Installation (Left And Right)
      • Key Switch Removal And Installation
      • Alarm Removal And Installation
    • LIGHTS
      • Front Removal And Installation
      • Rear Removal And Installation
      • Cab Light Removal And Installation
    • BOBCAT CONTROLLER (GATEWAY AND AUXILIARY)
      • Description
      • Connector Identification
      • Removal And Installation
    • BOBCAT CONTROLLER (ACS)
      • Description
      • Connector And Wire Identification
      • Removal And Installation
    • BOBCAT CONTROLLER (SJC) (DRIVE)
      • Description
      • Connector Identification
      • Removal And Installation
    • SPEED SENSORS (SJC)
      • Description
      • Testing
      • Removal And Installation
    • DIAGNOSTIC SERVICE CODES
      • Viewing Service Codes
      • Service Codes List
    • BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
      • Description
      • Inspecting The BICS™ (Engine STOPPED – Key ON)
      • Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)
      • Inspecting The Seat Bar Sensor (Engine RUNNING)
      • Inspecting The Traction Lock (Engine RUNNING)
      • Inspecting The Lift Arm Bypass Control
      • Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)
      • Troubleshooting
    • SEAT BAR SENSOR
      • Description
      • Troubleshooting
      • Testing
      • Removal And Installation
      • Bobcat Interlock Control System (BICS™) Circuit Test
    • TRACTION LOCK
      • Description
      • Troubleshooting
      • Removal And Installation (Single Speed)
      • Inspecting (Single And Two Speed)
    • CONTROL SYSTEM (ACS)
      • Description
      • Troubleshooting
      • Handle Sensor Connector Disassembly And Assembly
      • Switch Handle Removal
      • Switch Handle Installation
      • Actuator Connector Disassembly And Assembly
      • Handle Lock Solenoid Removal And Installation
      • Handle Lock Solenoid Disassembly And Assembly
      • Foot Sensor Disassembly And Assembly
      • Foot Lock Solenoid Removal And Installation
    • ELECTRICAL / HYDRAULIC CONTROLS
      • Identification Chart
      • Description
      • Identification Chart ACD Group 0
      • Identification Chart ACD Group 1
      • Identification Chart ACD Group 2
      • Identification Chart ACD Group 3
    • ELECTRICAL / HYDRAULIC CONTROLS (ACS)
      • Identification Chart
      • Description
      • Identification Chart ACD Group 0
      • Identification Chart ACD Group 1
      • Identification Chart ACD Group 2
      • Identification Chart ACD Group 3
    • ELECTRICAL / HYDRAULIC CONTROLS (SJC)
      • Identification Chart
      • Description
      • Identification Chart ACD Group 0
      • Identification Chart ACD Group 1
      • Identification Chart ACD Group 2
      • Identification Chart ACD Group 3
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool
      • Connecting Remote Start Tool (Service Tool)
    • CALIBRATION
      • Description
      • Actuator Testing
      • Lift And Tilt Calibration (SJC)
      • Hydrostatic Pump Calibration (SJC)
      • Lift And Tilt Calibration (ACS)
    • STEERING DRIFT COMPENSATION
      • Description
      • Operation
    • FLYWHEEL RPM SENSOR
      • Description
      • Adjusting
    • CONTROL PANEL SETUP
      • Right Panel Setup (Deluxe Instrumentation Panel)
      • Attachment Control Information (Deluxe Instrumentation Panel)
    • PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)
      • Password Description
      • Changing The Owner Password
      • Changing The User Passwords
      • Password Lockout Feature
    • PASSWORD SETUP (KEYLESS START PANEL)
      • Password Description
      • Changing The Owner Password
      • Password Lockout Feature
    • MAINTENANCE CLOCK
      • Description
      • Setup
      • Reset
    • BACK-UP ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
      • Troubleshooting (Standard And ACS)
      • Troubleshooting (Joystick)
      • Alarm Removal And Installation
      • Switch Removal And Installation
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Torque Values
      • Troubleshooting
      • Engine Removal And Installation
      • Engine Mount Replacement
      • Compression – Checking
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Cable Removal And Installation
    • ENGINE SPEED CONTROL (SJC)
      • Removal And Installation
      • Disassembly And Assembly
      • Cable Removal And Installation
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Radiator Mount Removal And Installation
      • Hydraulic Fan Motor Description
      • Axial Fan Housing Removal And Installation
      • Axial Fan Removal And Installation
      • Hydraulic Fan Motor Removal And Installation
      • Hydraulic Fan Motor Disassembly And Assembly
      • Water Pump Removal And Installation
      • Water Pump Disassembly And Assembly
      • Thermostat Housing Removal And Installation
      • Thermostat – Checking
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Oil Filter Cooler Removal And Installation
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Shutoff Solenoid – Checking
      • Fuel Shutoff Solenoid Removal And Installation
      • Fuel Injection Pump Assembly Removal
      • Fuel Injection Pump Assembly Installation
      • Governor Housing Disassembly And Assembly
      • Governor Disassembly And Assembly
      • Fuel Camshaft Removal And Installation
      • Fuel Injection Pump Removal
      • Injection Pump – Timing
      • Fuel Injector Removal And Installation
      • Fuel Injector Nozzle Pressure – Checking
      • Nozzle Spraying Condition
      • Valve Seat Tightness
    • CYLINDER HEAD
      • Intake Air Heater – Testing
      • Intake Air Heater Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Checking
      • Reconditioning The Valve And Valve Seat
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Checking
      • Push Rod Alignment – Checking
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Checking
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal
      • Crankshaft And Bearings Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Backlash – Checking
      • Idler Gear And Camshaft Removal And Installation
      • Camshaft – Servicing
      • Idler Gear And Shaft – Servicing
    • TURBOCHARGER
      • Description
      • Testing
      • Removal And Installation
    • FLYWHEEL AND HOUSING
      • Flywheel Removal And Installation
      • Ring Gear Removal And Installation
      • Housing Removal And Installation
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Description
      • Testing
      • Removal And Installation
  • HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Filters
      • Compressor Drive Belt Adjustment
      • Compressor Drive Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
      • Evaporator / Heater Coil
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • Gauge Pressure Related Troubleshooting
      • Troubleshooting Tree
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
      • Heater Valve Not Opening Or Closing
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
      • Charging With A Manifold Gauge Set
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
      • Clutch Disassembly And Assembly
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Relief Valve Removal And Installation
      • Pressure Switch Removal And Installation
      • Schraeder® Valve Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation With A/C
      • Removal And Installation Without A/C
    • BLOWER FAN
      • Removal And Installation
      • Disassembly And Assembly
      • Connector Identification
    • HEATER VALVE
      • Removal And Installation
      • Disassembly And Assembly
  • SPECIFICATIONS
    • (S250) LOADER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Engine
      • Controls
      • Drive System
      • Hydraulic System
      • Electrical
      • Capacities
      • Tires
    • (S300) LOADER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Engine
      • Controls
      • Drive System
      • Hydraulic System
      • Electrical
      • Capacities
      • Tires
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
  • ALPHABETICAL INDEX
    • SERVICE MANUAL REVISION
      • Revision No: S250 / S300 – 1
      • Revision No: S250 / S300 – 2
      • Revision No: S250 / S300 – 3
      • Revision No: S250 / S300 – 4
      • Revision No: S250 / S300 – 5
      • Revision No: S250 / S300 – 6
      • Revision No: S250 / S300 – 7
      • Revision No: S250 / S300 – 8
      • Revision No: S250 / S300 – 9
      • Revision No: S250 / S300 – 10
      • Revision No: S250, S300 – 11
      • Revision No: S250, S300 – 12

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