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Bobcat T35105B VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41411001-B41499999)

Format: PDF (Printable Document)

File Language: English

File Pages: 882

File Size: 32.57 MB (Speed Download Link)

Brand: Bobcat

Model: T35105B VersaHANDLER® TTC, Telescopic Handler

Book No: 7283190

Serial No: SN B41411001-B41499999

Type of Document: Service Manual

Categories: ,

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Bobcat T35105B VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41411001-B41499999)

The T35105B VersaHANDLER is a telehandler you'll see feeding mixers, loading trucks, or setting pallets where a skid or CTL just can't reach. The service manual is what I grab when I'm chasing a hydraulic issue, sorting a boom wear problem, or trying to read what the Bobcat electronics are doing, same as I would with a Cat TL or Deere telehandler. People buying this are usually out of warranty and want dealer-level info without the dealer bill. They're trying to fix it right once, not guess.

What this manual helps you do

  • Diagnose boom, outrigger, and steering hydraulics, check pressures, and trace internal leaks
  • Follow step-by-step teardown and reassembly on the boom sections, carriage, and lift cylinders
  • Troubleshoot drive system issues in the hydrostatic circuit, from charge side checks to drive motor removal
  • Trace electrical faults with readable wiring diagrams and connector callouts for sensors, switches, and lights
  • Set and verify adjustments on linkages, boom wear pads, and safety interlocks after parts replacement

Who this is for

This is for anyone working on a Bobcat T35105B VersaHANDLER TTC with serial number between B41411001 and B41499999, whether you're a small contractor, rental fleet shop, or owner-operator doing your own heavy repairs. If you just need basic controls, capacities, or daily checks, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Yes, these manuals are normally searchable PDFs, and the wiring pages are clear enough to zoom in and follow pin numbers.

Q: Does this cover my exact machine variant?

A: If your serial number falls between B41411001 and B41499999, this is the correct service manual for your T35105B.

Q: Is this the right document if I'm only doing filters and oil changes?

A: Probably overkill; this is a full workshop manual. For simple maintenance, the operator's handbook is enough.

Bottom line: If you own or maintain a T35105B within that serial range and you're doing real repair work, this is the manual you want. If you're just running the machine, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Safe Operation Is The Operator’s Responsibility
      • Safe Operation Needs A Qualified Operator
      • Avoid Silica Dust
      • Dismantling And Disposal
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Welding And Grinding
      • Fire Extinguishers
    • PUBLICATIONS AND TRAINING RESOURCES
    • SERIAL NUMBER LOCATION
      • Telescopic Handler Serial Number
      • Engine Serial Number
      • Other Serial Numbers
    • DELIVERY REPORT
    • BOBCAT TELESCOPIC HANDLER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE TELESCOPIC HANDLER
      • Procedure
    • OPERATOR CAB
      • Description
      • Cab Door
      • Cab Door Window
      • Rear Cab Window
      • Cab Light
    • TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE TELESCOPIC HANDLER
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing The Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Pre-Filter
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filter
      • Fill / Breather Cap
    • AXLES (FRONT AND REAR)
      • Checking And Adding Oil (Planetary Carrier)
      • Removing And Replacing Oil (Planetary Carrier)
      • Checking And Adding Oil (Rear Differential)
      • Removing And Replacing Oil (Rear Differential)
      • Checking And Adding Oil (Front Differential)
      • Removing And Replacing Oil (Front Differential)
      • Checking And Adding Oil (Reduction Box)
      • Removing And Replacing Oil (Reduction Box)
    • LUBRICATING THE TELESCOPIC HANDLER
      • Lubrication Locations
      • Front Pads Lubrication
      • Rear Pads Lubrication
    • ATTACHMENT CARRIER
      • Inspection And Maintenance
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Wheel Replacement
      • Mounting
      • Pressure
    • APPROVED BOOM STOP
      • Installing The Approved Boom Stop
      • Removing The Approved Boom Stop
    • ENGINE COVER
      • Opening And Closing
    • CHAIN CHECKING AND ADJUSTING PROCEDURE
      • Checking / Adjustment Procedure
      • Extension / Retraction Chain Wear Check
    • STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window
    • TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • LIFTING THE TELESCOPIC HANDLER
      • Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – 6987761
      • Remote Start Tool (Service Tool) – 7022042
      • Telescopic Handler Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting Chart
      • Tightening Procedures
      • Test Coupler Location
    • BOOM CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SELF-LEVELING (COMPENSATION) CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • EXTENSION CYLINDER
      • Cylinder Group Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • TILT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • STEERING CYLINDER (FRONT)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • STEERING CYLINDER (REAR)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • PARKING BRAKE
      • Valve Removal And Installation (Standard)
      • Valve Removal And Installation (Italian)
      • Valve Removal And Installation (German)
      • Brake Relief Valve Removal And Installation
    • ACCUMULATORS
      • Accumulators Pressure Relief
      • Parking / Service Brake Accumulator Removal And Installation
      • Boom Lift Valve Accumulator Removal And Installation
    • BRAKE VALVE
      • Removal And Installation
    • STEERING MODE VALVE BLOCK
      • Removal And Installation
    • GEAR PUMP
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • GEAR PUMP (TESTING)
      • Fan Gear Pump Direct Test
      • Steering And Valve Gear Pump Direct Test
    • FAN MOTOR
      • Removal And Installation
      • Parts Identification (Single Speed Version) (Standard)
      • Disassembly And Assembly (Single Speed Version) (Standard)
      • Parts Identification (Variable Speed Version) (Optional)
      • Disassembly And Assembly (Variable Speed Version) (Optional)
      • Parts Identification (Variable Speed Version) (Optional)
      • Parts Identification (Variable Speed Version) (Optional)
      • Disassembly And Assembly (Variable Speed Version) (Optional)
    • FAN MOTOR (VARIABLE SPEED FAN MOTOR TESTING)
      • Description
      • Testing
    • HYDRAULIC FLUID RESERVOIR
      • Removal And Installation
    • STEERING VALVE
      • Removal And Installation
    • STEERING VALVE (TESTING)
      • Testing The Steering Valve Main Relief Valve
    • HYDRAULIC CONTROL VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Parts Identification
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet Section Disassembly And Assembly
    • HYDRAULIC CONTROL VALVE (FOR MODELS S/N xxxx16001 & ABOVE)
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet-Outlet Valve Section Disassembly And Assembly
      • End Housing Disassembly And Assembly
    • MAIN RELIEF VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Testing
      • Adjusting
    • MAIN RELIEF VALVE (FOR MODELS S/N xxxx16001 & ABOVE)
      • Testing
      • Adjusting
    • PORT RELIEF VALVES (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Removal And Installation
    • PORT RELIEF VALVES (FOR MODELS S/N xxxx16001 & ABOVE)
      • Removal And Installation
    • SAFETY VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Removal And Installation
    • DIVERTER VALVE (FOR MODELS S/N xxxx16001& ABOVE)
      • Removal And Installation
    • SELF LEVELING VALVE
      • Removal And Installation
    • AUXILIARY HYDRAULIC FLOW
      • Testing the Auxiliary Hydraulic Flow
    • STABILIZER CONTROL VALVE (FOR MODELS S/N xxxx11001 – xxxx16000)
      • Removal
      • Installation
      • Parts Identification
      • Disassembly
      • Solenoid Testing
      • Assembly
    • STABILIZER CONTROL VALVE (FOR MODELS S/N xxxx16001 & ABOVE)
      • Removal
      • Installation
      • Disassembly
      • Solenoid Testing
      • Assembly
    • STABILIZER CYLINDER
      • Removal
      • Parts Identification
      • Disassembly
      • Assembly
      • Installation
    • FRAME LEVELING CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • FRAME LEVELING RELIEF VALVE
      • Removal And Installation
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting Chart
      • Test Coupler Location
    • OIL COOLER
      • Description
    • HYDROSTATIC DRIVE MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Inspection
      • Assembly
    • HYDROSTATIC PUMP
      • Removal And Installation
      • Parts Identification
      • Shaft Disassembly
      • Relief Valves Disassembly And Assembly
      • Charge Pump Disassembly
      • Piston Pump Disassembly
      • Solenoid Block Disassembly
      • Inspection
      • Piston Pump Assembly
      • Charge Pump Assembly
      • Solenoid Block Assembly
      • Shaft Assembly
    • CHARGE PRESSURE
      • Description
      • Testing And Adjusting
    • MULTIFUNCTION VALVES
      • Description
      • Testing
  • DRIVE SYSTEM
    • TROUBLESHOOTING
      • Chart
    • AXLE AND DIFFERENTIAL (FRONT)
      • General Information
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Drive Axle Disassembly
      • Brake System Parts Identification
      • Brake System Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Bevel Pinion Parts Identification
      • Bevel Pinion Disassembly
      • Bevel Pinion Assembly
      • Differential Assembly
      • Differential Assembly
      • Brake System Assembly
      • Drive Axle Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
    • AXLE AND DIFFERENTIAL (REAR)
      • General Information
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Differential And Bevel Pinion Parts Identification
      • Differential Disassembly
      • Bevel Pinion Disassembly
      • Bevel Pinion Assembly
      • Differential Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
    • FRONT AXLE
      • Removal
      • Installation
    • AXLE TOE-IN
      • Adjustment
    • STEERING ANGLE ADJUSTMENT
      • Adjustment
    • PARKING BRAKE
      • Removal, Disassembly And Assembly
    • REDUCTION BOX
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • DRIVESHAFT
      • Removal And Installation
    • SERVICE BRAKE
      • Description
      • Bleeding The Brake Circuit
    • REAR AXLE
      • Removal
      • Installation
  • MAINFRAME
    • OPERATOR CAB
      • Removal And Installation
    • OPERATOR SEAT
      • Removal And Installation
    • BOOM ASSEMBLY
      • Removal And Installation
    • BOOM TRAY
      • Removal And Installation
    • END BOOM
      • Removal
      • Installation
    • INTERMEDIATE BOOM
      • Removal
      • Installation
    • WEAR PADS (FRONT)
      • Boom Wear Pad Checking
      • Removal
      • Installation
    • WEAR PADS (REAR)
      • Boom Wear Pad Checking
      • Removal
      • Installation
    • ENGINE COVER
      • Gas Cylinder Removal And Installation
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • ATTACHMENT CARRIER (QUICK-TACH)
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • FENDER
      • Removal And Installation
    • STEERING COLUMN COVER
      • Removal And Installation
    • DASH COVER
      • Removal And Installation
    • JOYSTICK PANEL
      • Removal And Installation
    • STABILIZER FRAME
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Cab Harness Connectors
      • Engine Harness Connectors
      • Engine Frame Harness Connectors
      • DEF Harness Connectors
      • Mainframe Harness Connectors
      • Troubleshooting Chart
      • Description
      • Fuses And Relay Location / Identification
    • BATTERY
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Checking
      • Belt Replacement
      • Removal And Installation
    • STARTER
      • Testing
      • Removal And Installation
    • LIGHTS
      • Rear Light Removal And Installation
      • Front Light Removal And Installation
      • Rear Work Light Removal And Installation
    • SIGNAL LEVER
      • Removal And Installation
    • DISPLAY
      • Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
    • BOOM ANGLE SENSOR
      • Removal And Installation
    • FRONT WIPER MOTOR
      • Removal And Installation
    • TOP WIPER MOTOR
      • Removal And Installation
    • REAR WIPER MOTOR
      • Removal And Installation
    • PEDAL ASSEMBLY
      • Removal And Installation
    • INCHING SENSOR
      • Removal And Installation
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool (Service Tool) – 6987761
    • FUEL LEVEL SENDER
      • Removal And Installation
    • JOYSTICK
      • Removal And Installation
    • LLMI / LLMC SYSTEM
      • System Components Identification
      • LLMS Removal
      • LLMS Installation
      • LLMC Removal And Installation
    • TRAVEL DIRECTION LEVER
      • Removal And Installation
    • CONTROLLERS
      • Description
      • Gateway Controller
      • Drive Controller
      • Workgroup Controller
      • Display Controller
      • LLMI Controller
      • LLMC Controller
      • Engine Controller
      • Dosing Controller
    • MAINTENANCE CLOCK
      • Description
      • Setup
      • Reset
    • CALIBRATION
      • Calibrating The Hydrostatic Pump
      • Calibrating The Boom Angle Sensor
      • Calibrating The Lift Coils
      • Calibrating The Inching Sensor
      • Calibrating The Frame Leveling Sensor
      • Calibrating The LLMI / LLMC System
      • LLMC Calibration Test
      • System Failure Reports
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Sensor Location
      • Troubleshooting
      • Removal And Installation
    • ENGINE BAY ASSEMBLY
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
    • EXHAUST PIPE
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Hydraulic Oil Cooler / Intercooler / Radiator Removal And Installation
      • Expansion Tank Removal And Installation
      • Cooling System Check
      • Cooling System Inspection
    • SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
      • Description
      • Diesel Exhaust Fluid (DEF) / AdBlue® Level
      • DeSOX Process
      • SCR System Codes
      • Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality
      • SCR System Component Tampering
      • EGR Impeded
      • Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption
      • SCR Removal And Installation
      • Dosing Module Removal And Installation
    • DIESEL OXIDATION CATALYST (DOC)
      • Removal And Installation
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Description
    • TURBOCHARGER
      • Description
    • DIESEL EXHAUST FLUID (DEF) TANK
      • Removal And Installation
      • DEF Tank Fan Removal And Installation
      • Coolant Valve Removal And Installation
      • Dosing Control Unit (DCU) Removal And Installation
      • Supply Module Removal And Installation
      • Supply Module Filter Removal And Installation
    • FUEL COOLER
      • Removal And Installation
  • HEATING, VENTILATION, AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filter
      • A/C System Water Condensate Rubber Valves
      • Belt Adjustment
      • Belt Replacement
      • Cleaning The Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
    • A/C SYSTEM TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
      • Clutch Disassembly And Assembly
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Removal And Installation
    • PRESSURE SWITCH
      • Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • T35.105(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” Wheels
      • Visibility Diagrams – 24” Wheels
    • T36.120SL(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” Wheels
      • Visibility Diagrams – 24” Wheels
    • LIFTING AND TIE-DOWN SPECIFICATIONS
      • Lifting
      • Tie Down
    • MACHINE TORQUE SPECIFICATIONS
      • Axle
      • Boom
      • Reduction Box
      • Drive Motor
      • Engine
      • Hydraulic Pump
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque for General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Drive Tools
      • Electrical Tools
      • Special Drive Tools
  • ALPHABETICAL INDEX

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