Description

BOMAG BMF 2500S SERVICE MANUAL

General
Introduction
Concerning your safety
Basic prerequisites
Definition of responsible persons
Basic safety regulations for safe operation
Handling fuels and lubricants
Emergency procedures
Maintenance and repair
Operating the machine, working operation
Safety features
Fuels and lubricants
Engine oil
Fuel

BOMAG BMF 2500S SERVICE MANUAL

AdBlue®/DEF
Coolant
Hydraulic oil
Gear oil SAE W-
Gear oil SAE W-
Notes on repair
General repair instructions
Tightening torques
Description
Description of use
Assembly groups and description of function
Machine – description
Overview of machine
Component overview – Electrics
Component overview – hydraulics
Lubrication points
Electric systems
Wiring looms
CAN – overview
Overview
BOMAG BMF 2500S SERVICE MANUAL Display
Changing the diesel engine speed
Display of typical engine data
Component description
Steering angle sensor
BOMAG Telematic
Trouble shooting
Calling up the fault log
Fault code lists
Starting the engine with jump leads
Table of contents
BMF S
Deutsch plug, series DT and DTM
Diesel engine
Description
General information
Cooling system
Engine oil system
Air intake system
Fuel system
Exhaust system
Engine electrics
Repairs
Thermostat disassembly/assembly
Check the thermostat
Check starter
Starter disassembly/assembly
Injector disassembly/assembly
Checking the injector
Injector supply line disassembly/assembly
Checking the injector supply line
Injector feed pipe disassembly/assembly
Checking the injector feed pipe
Valve cover gasket disassembly/assembly
Valve cover seal
Valve cover disassembly/assembly
Checking the valve cover
Trouble shooting, diesel engine
Fuel consumption too high
Oil consumption too high
Engine oil pressure too high
Engine oil pressure too low
Engine oil loss
Engine oil contaminated
Fuel in engine oil
Coolant temperature too high (gradually)
Coolant temperature too high (suddenly)
Coolant temperature too low
Frequent blockage of the air filter
The diesel engine turns poorly or not at all (starter)
The diesel engine turns poorly or not at all
The diesel engine starts poorly or not at all (no smoke)
The diesel engine does not reach its nominal speed
The diesel engine stops again after starting
Insufficient engine power
Poor acceleration or response of the engine
Irregular engine operation in idling speed
Irregular engine operation or misfiring
BMF S BOMAG BMF 2500S SERVICE MANUAL
Engine speed fluctuates in lower and upper idle speed
The rotary speed fluctuates under load
The diesel engine stops unexpectedly
The diesel engine emits secondary noises
The diesel engine emits secondary noises (during combustion)
Excessive engine vibrations
Increased DEF consumption
Generator does not run or only poorly
Hydraulic system
Open and closed hydraulic circuit
Hydraulic units
Control valve block
Hydraulic oil tank
Conveyor belt pump H
Conveyor belt motor MCR
Fan circuit
Working circuit
Conveyor belt circuit
Travel circuit
Trouble shooting, hydraulics
Insufficient hydraulic power
Trouble shooting axial piston pumps
Trouble shooting axial piston motors
Assembly groups
Hopper
Description
Conveyor belt
Description
Repair
Conveyor belt, slewable – B (optional equipment)
Description
Repair
Cooling system
Description
Trouble shooting
Preliminary remarks
Emergency procedures
Actuating the emergency stop switch
Disconnecting the battery
Towing the machine
Special tools
Special tools, electrics
Special tools, hydraulic system
Special tools, tests and adjustments
Special tools for flushing
Table of contents
BMF S BOMAG BMF 2500S SERVICE MANUAL
List of special tools