Description

BT ErgoMover 600TT Tow Tractor Master Service Manual

BT ErgoMover 600TT Tow Tractor Index:

Contents
Battery compartment parts 5
Seat, cushions 7
Electric drive motor 11
Mechanical drive gear unit 15
Parking brake parts 23
Steering arm/wheel/lever 25
Electrical system 29
General electrical components 35
Travel direction switch (separate) 47
Information 49
Battery compartment parts
1 Battery cassette for quick battery changes
Seat, cushions
1 Replacing the gas spring
2 Replacing the seat
Electric drive motor
1 Service work on motor – periodic inspection
2 Replacing motor cables
3 Replacing drive belts
4 Dismantling the toothed belt pulley
5 Fitting the intermediate shaft with double belt pulley
6 Replacing the complete wheel and tyre
7 Dismantling the rubber tyre
Mechanical drive gear unit
1 Description
2 Drive wheel
3 Guide bearing for drive wheel – description, dismantling and greasing
4 Taper roller bearing
5 Dismantling the drive wheel
6 Troubleshooting
Parking brake parts
1 Description parking brake
2 Assembly
3 Adjusting facilities
Steering arm/wheel/lever
Pos
Description
Notes
1 Dismantling the steering wheel
2 Dismantling the steering gear belt
3 Dismantling the steering wheel shaft
4 Dismantling the drive wheel
Electrical system
1 Circuit diagram for the ERGOMOVER 600 series
2 Battery voltage troubleshooting
General electrical components
1 ZAPI SEM zero motor control system
2 Setting and adjustment
3 General
4 Programming of motor control system
5 Basic setting before delivery
6 Programming
7 To change the settings
8 Pre-setting of different speeds – permitted loads
9 Symbols and Error codes
Travel direction switch (separate)
Pos
Description
Notes
1 Description
2 Joystick faulty
3 Replacing the return spring
Information
1 In the event of breakdown
2 Moving a truck that has broken down
3 After tracing and repairing the fault
4 Possible defects if the truck has broken down and cannot be moved

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