Description
BT LAE250, SAE160 Electric Pallet Truck Master Service Manual
BT LAE250, SAE160 Electric Pallet Truck Index:
1 General introduction
1.1 External truck
1.2 Warning levels and symbols
1.3 Pictograms
1.4 Abbreviations
1.5 Abbreviations
2 General safety rules
2.1 Authorised personnel
2.2 Work safety
2.3 Electrical system
2.4 Safe lifting
2.5 Product modification
2.6 Software
2.7 Hydraulic system
3 Operating principle
3.1 Description
4 Parameters
4.1 Display/change parameters
4.2 Parameters in general
4.3 Parameter list
5 Installation
5.1 Transport
5.2 Lifting the truck
5.3 Commissioning
6 Maintenance
6.1 Introduction
6.2 Maintenance instructions
6.3 Lubricants specification
6.4 Periodic maintenance
6.5 Maintenance items
7 Troubleshooting
7.1 Initial troubleshooting
7.2 Concluding troubleshooting
7.3 Auxiliary functions
7.4 Troubleshooting using error codes
8 Chassis C0000
8.1 External reference
8.2 Inspection of the rear chassis
8.3 Frame, chassis C0300
8.4 Operator compartment, cab C0500
8.5 Safety equipment C0800
9 Motors C1000
9.1 External reference
9.2 Electric motors C1700
10 Transmission/Drive gear C2000
10.1 External reference
10.2 Drive unit, final gear C2500
11 Brake/wheel/track system C3000
11.1 External reference
11.2 Parking brake details C3300
11.3 Wheels C3500
12 Steering system C4000
12.1 External reference
13 Electrical system C5000
13.1 External reference
13.2 Using the anti-static carpet
13.3 Programming tools
13.4 General electric equipment C5100
13.5 Instrument panel, display C5200
13.6 Control system travel function C5300
13.7 Control system, working function C5500
13.8 Control/protection electronics C5700
13.9 Protective sensors, position sensors C5800
13.10 Calibrations
14 Hydraulics/Pneumatics C6000
14.1 Description
14.2 Quick change connectors
15 Work function – lifting masts C7000
15.1 External reference
15.2 Chain system, general
16 Auxiliary equipment, installation equipment C8000
16.1 External reference
16.2 Aisle equipment C8100
17 Optional equipment/Extra equipment C9000
17.1 External reference
17.2 Overview
17.3 Extra electrical equipment C9300
17.4 Other extra equipment C9500
18 Instructions for disposal
18.1 General
18.2 Marking of plastics
18.3 Pressure vessels
18.4 Sorting categories
19 Wiring diagram
19.1 Colour code table
19.2 List of fuses
19.3 Connections
19.4 Diagram
20 Hydraulics schematics
20.1 List of symbols
20.2 Component list
20.3 Component location
20.4 Valve unit
20.5 Diagram
20.6 Diagram
20.7 Diagram
20.8 Diagram
21 Tools
21.1 Tools for electric connectors
21.2 Special tools
22 Service data and grease specifications
22.1 General tightening torques
22.2 Lubricants specification
23 Technical data
23.1 Truck Dimensions
23.2 Truck Dimensions
23.3 Mast dimensions
23.4 Truck data
24 Index