BT OME100N, OME100NW Order Picker Index:

. Table of contents
2. General introduction
2.1 How to use this manual
2.2 Warning symbols
2.3 Pictograms
3. General safety rules
3.1 Work safety
3.2 Electrical systems
3.3 Safe lifting
3.4 Truck modifications
4. Operation and connection sequences
Keypad and display symbols
4.1 Battery is connected
4.2 Login
4.3 Basic control criteria
4.4 Basic conditions for driving
4.5 Driving in fork direction
4.6 Driving in the drive wheel direction
4.7 Braking in neutral
4.8 Reverse braking
4.9 Brake operation via the control
4.10 Steering
4.11 Initial fork lift up
4.12 Initial fork lift down
4.13 Platform up
4.14 Platform down
4.15 Driving in the drive wheel direction with walk buttons
4.16 Brake operation via walk buttons
4.17 Fork lift up via walk buttons
4.18 Fork lift down via walk buttons
5. Parameters, menu navigation and calibration
5.1 General
5.2 Parameter settings
5.3 Calibration
6. Installation and commissioning
6.1 Transporting the truck
6.2 Transporting the mast
6.3 Safe lifting
6.4 Battery installation
6.5 Managing PIN codes
6.6 Setting the parameters
6.7 Function check
7. Maintenance
7.1 Introduction
7.2 Maintenance instructions
7.3 Checking normal truck functionality
7.4 Safety check
7.5 First service
7.6 Maintenance schedule
8. Troubleshooting
8.1 Abbreviations used in this section
8.2 Towing a defective truck
8.3 Auxiliary functions
8.4 Error code system
8.5 Error codes
8.6 Display – test function
8.7 Built-in test function
8.8 Digital input/output status
9. Chassis – C0000
9.1 Signs, warnings, adhesive labels – C0850
10. Motors – C1700
10.1 Pump motor – C1710
10.2 Steering motor – C1730 (steering servo assembly)
10.3 Drive motor – C1760
11. Drive gear – C2000
11.1 General
11.2 Component overview – drive gear
11.3 Service and repairs with the drive gear in the truck
11.4 Repairs with drive gear removed
12. Brake system/Wheels – C3000
12.1 General
12.2 Parking brake – C3370
12.3 Drive wheel – C3530
12.4 Support wheels – C3500
12.5 Wheel wear and tear
13. Steering system – C4000
13.1 General
13.2 Component overview
13.3 Steering unit – C4110
13.4 Reference sensor – C4350
13.5 Steering bearing – C4380
14. Electrical system – C5000
14.1 Battery C5110
14.2 Contactor C5190
14.3 ACT/ACC regulators C5460
15. Hydraulic system – C6000
15.1 General
15.2 Hydraulic unit
15.3 Component overview – Hydraulic system
15.4 Operating pressure
15.5 Reducer valve
15.6 Hose rupture valve
15.7 Pressure sensors
15.8 Hydraulic unit – C6100
15.9 Removing/installing the hydraulic unit
15.10 Adjusting the reducer valve
15.11 Hydraulic calibration
15.12 Hydraulic system, bleeding
15.13 Hydraulic couplings C6230
15.14 Hydraulic cylinders – C6600
16. Mast/Lift system – C7000
16.1 Lifting chain system – C7220
16.2 Fork carriage – C7130/C7420
16.3 Forks – C7410
17. Option – C9000
17.1 Spider expansion unit
17.2 T.W.I.S. (Toyota Wireless Information System)
17.3 E-bar
18. Instructions for disposal
18.1 General
18.2 Marking of plastics
18.3 Pressure vessels
18.4 Sorting categories
19. Electrical components and wiring diagrams
19.1 Electrical components
19.2 Electrical wiring diagrams
20. Hydraulics schematics
20.1 Schema OME100NW
20.2 Schema OME100N
21. Tools
21.1 Super Seal connectors
21.2 AMP contacts
21.3 AMP contacts, Multilock series 040
21.4 Molex contacts
21.5 CPC contacts
21.6 MQS contacts
21.7 Grease guns
21.8 Other tools
22. Service data and grease specifications
22.1 General tightening torques
22.2 Lubrication chart
22.3 Oil and grease specification
23. Technical data
23.1 Basic data
23.2 Speed limitation