Description

BW 190/202 AD-5 Service Manual

BW 190/202 AD-5 / BW 190/202 ADO-5 Service Manual PDF

General
Introduction
Concerning your safety
General prerequisites
Definition of responsible persons
Fundamentals for safe operation
Handling fuels and lubricants
Loading / transporting the machine
Start-up procedure
Driving the machine, working operation
Refuelling
Regeneration of exhaust gas aftertreatment system
Emergency procedures
Maintenance work
Repair
Signage

BW 190/202 AD-5 Service Manual

Maintenance and repair
Notes on repair
Preliminary remarks and safety notes
Preparations / concluding work
Parking the machine in secured condition
Fuels and lubricants
Fuels and lubricants
Engine oil
Fuel
Coolant
Hydraulic oil
Gear oil SAE W-
List of fuels and lubricants
Technical data
Additional technical data
Terms and basis of calculation
Overview of machine
Electric systems
Diesel engine
Hydraulic system
Pump overview
Water spraying system
Tandem rollers
Pump overview
Air conditioning
Drum

BW 190/202 AD-5 Service Manual

Electric systems
Overview of electric system
Table of fuels and lubricants
Table of operating means, comparison BOMAG Kubota
Wiring
CAN BUS overview
Power board
Control console cabin
Fuse assignment
Notes on safety
Central electrics
Engine compartment
Control console cabin
Fuses ROPS
Fuses ROPS with swivel seat
Operator’s stand
Starting the engine with jump leads
Electric steering wheel, A
Hydraulic cylinder with path measuring system
Asphalt temperature sensor, B
Acceleration transducer, B & B
Switching on the pressurized spraying system
Switching the emulsion spraying system on
Data collector, A
Differential pressure switch for hydraulic oil filter, B
Air filter vacuum switch, B
Sensor, water in fuel, B
Float switch coolant tank, B
Charge control light
Electric module, A
Generator
Starter

BW 190/202 AD-5 Service Manual
Repair of starter
Telemecanique switch
Deutsch plug, series DT and DTM
Inspection and maintenance work
Maintenance Table
Every operating hours
As required
Diesel engine
Overview of diesel engine
Features

BW 190/202 AD-5 Service Manual

Cooling system
Removing and installing the thermostat
Intake air heating
Fuel supply
Common-Rail system
Exhaust system
Regeneration of exhaust gas aftertreatment system
Preliminary remarks and safety notes
Information codes
Suppressing regeneration
Running regeneration at standstill
Removing and installing the thermostat
Checking the thermostat in disassembled state
Inspection and maintenance work
Maintenance Table
Every operating hours
As required
Hydraulic system
Overview of hydraulics
Pump overview
Open and closed hydraulic circuit
Hydraulic units
Travel pump, AVG EP
Vibration pump, AVG / EP
Swash plate principle, pump
Drum drive motor
Vibration motor
External gear pumps
Outer gear motors non-reversible
Steering valve
Charge circuit and fan circuit
Travel circuit
Vibration circuit
Steering and crabwalk
Steering and crabwalk using slidable swivel seat
Edge cutter
Chip spreader
Tests and adjustments
Pump overview
Activate service mode
Driving against the closed brake
Pressure tests in the travel circuit
Checking / adjusting the neutral positions of the travel pump
Checking the setting of the high pressure limiting valves in the travel system
Pressure tests in the front vibration circuit
Pressure tests in the rear vibration circuit
Checking the high pressure relief valves in the front vibration circuit
Checking the high pressure relief valves in the rear vibration circuit
Flushing and bleeding
Flushing – general, diagram for front drum drive, the front drum drive, diagram for rear drum drive, the rear drum drive,

diagram for front vibration drive, the front vibration circuit
Flushing diagram for rear vibration circuit
Flushing the rear vibration circuit
Bleeding the travel circuit
Bleeding the vibration circuit
Inspection and maintenance work
Maintenance Table
Water spraying system
Overview of water spraying system
Tandem rollers
Pump overview
Inspection and maintenance work
Maintenance Table
As required
Air conditioning
Overview of air conditioning system
Physical principles
Refrigerant Ra
Compressor oil / refrigeration oil
Working principle of the air conditioning system

Monitoring devices

Description of components
Compressor
Drying and evacuation
Filling instructions
Steam table for Ra
Inspection and maintenance work
Maintenance Table
As required
Drum
AD drum
AD/AP Removing, assembling the exciter unit
Only BW and machines, change rubber buffers of AD drum
ADO drum
Overview, ADO drum
Assembling the ADO drum
Changing the toothed belt in machines with metal covers
Changing the toothed belt in machines with plastic covers and oil filters
Edge cutter
Changing the pressure roller
Operating the edge cutter
Inspection and maintenance work
Maintenance Table ADO machine
AD/AC machine
ADO machine
AD/AC machine
ADO machine, ADO machine
Chip spreader

Mounting / removing the precision spreader

Preliminary remarks and safety notes
Mounting the precision spreader
Removing the precision spreader
Inspection and maintenance work
Maintenance Table

Cabin assembly
Preparations
Cabin assembly
Final function tests and checks
Troubleshooting
Preliminary remarks
Emergency procedures
Actuating the emergency stop switch
Disconnecting the battery
Towing the machine
Troubleshooting, electrical systems
Preliminary remarks
Starting the engine with jump leads
Checking the main battery shutoff
Fuse assignment
Trouble shooting “Starter”
Understanding electric circuit diagrams
Measuring method
ESX, checking the electric power supply
Diagnostics concept
Electrics training machine control
Trouble shooting, diesel engine
Engine faults

BW 190/202 AD-5 Service Manual Information codes

Trouble shooting, hydraulics
Insufficient hydraulic power
Trouble shooting axial piston pumps
Trouble shooting axial piston motors
Fault table hydraulic components
Trouble shooting
Leak test
Checking the magnetic clutch
Disposal
Final shut-down of machine
Special tools
ADO drum
List of special tools
Index
Appendix
A Circuit diagrams
A Water spraying diagram
A Hydraulic diagram c
A Circuit diagram