Case TL100 Mini Track Loader Operator’s Manual (92846249)

Table of Contents:

• 1 - Introduction
  • 1.1 – Regarding this manual
    • 1.1.1 – Manual consultation and terminology
  • 1.2 – Machine identification data
  • 1.3 – Manufacturer
    • 1.3.1 – Contact the manufacturer
    • 1.3.2 – Spare Parts
  • 1.4 – Information to the owner of the machine
  • 1.5 – Intended use
  • 1.6 – Prohibited use
  • 1.7 – Emissions overview
• 2 - Safety
  • 2.1 – Safety symbol
  • 2.2 – General safety
    • 2.2.1 – Manual safety sign consultation
  • 2.3 – Safety signs and operation related labels
  • 2.4 – Machine driver
    • 2.4.1 – Personal Protective Equipment (PPE)
  • 2.5 – Work Area – Hazard Zone – No Entry Zone
  • 2.6 – List of Residual Risks
  • 2.7 – Safety procedures
  • 2.8 – Safety devices
    • 2.8.1 – Control cut-out button
    • 2.8.2 – Parking brake button
• 3 - Technical data
  • 3.1 – General data
  • 3.2 – Engine
  • 3.3 – Hydraulic system
  • 3.4 – Performance
  • 3.5 – Counterweight
  • 3.6 – Undercarriage
  • 3.7 – Fluid capacities
  • 3.8 – Electrical system
  • 3.9 – Brakes
  • 3.10 – Operating load
    • 3.10.1 – Bucket
    • 3.10.2 – Pallet forks
  • 3.11 – Overall dimensions
• 4 - Transporting the machine
  • 4.1 – Transportation dimensions
  • 4.2 – Loading/unloading operations
  • 4.3 – Securing the machine on the mean of transport
  • 4.4 – Lifting the machine
    • 4.4.1 – Lifting procedure
  • 4.5 – Recovering and pulling the machine
• 5 - Controls and instrumentation
  • 5.1 – Description of controls
  • 5.2 – Description of control levers
  • 5.3 – Description of dashboard
  • 5.4 – Roller operation
  • 5.5 – Auxiliary power socket on console
  • 5.6 – Control panel
  • 5.7 – Battery isolator switch
  • 5.8 – Geo-localisation system
• 6 - Using the machine
  • 6.1 – Commissioning
  • 6.2 – Battery isolator switch
  • 6.3 – Driver seat
  • 6.4 – Control cut-out button
  • 6.5 – Parking brake button
  • 6.6 – Visibility
    • 6.6.1 – Travel position
  • 6.7 – Starting the engine
    • 6.7.1 – Inspections prior to starting
    • 6.7.2 – Procedure for starting the machine
  • 6.8 – Engine jump-starting procedure
    • 6.8.1 – Connecting the additional cables
    • 6.8.2 – Starting the engine
    • 6.8.3 – Removing the additional cables
  • 6.9 – Horn
  • 6.10 – Work lights
  • 6.11 – Operation at low temperatures or during winter
  • 6.12 – Precautions during operation
  • 6.13 – Stopping and parking the machine
  • 6.14 – Refuelling
  • 6.15 – Throttle lever
  • 6.16 – Machine movement
    • 6.16.1 – Left Joystick
    • 6.16.2 – Forward and reverse travel
    • 6.16.3 – Turning while moving forward
    • 6.16.4 – Rotation while reversing
      • 6.16.4.1 – Precautions during the operation of the tracks
  • 6.17 – Operating the boom
    • 6.17.1 – Right joystick
    • 6.17.2 – Boom floating control
  • 6.18 – Using the bucket
  • 6.19 – Discharge residual pressure in the hydraulic system
  • 6.20 – Auxiliary hydraulic systems
    • 6.20.1 – Connection of equipment to the hydraulic systems
    • 6.20.2 – AUX1 Auxiliary hydraulic system
      • 6.20.2.1 – AUX1 hydraulic system three-way switch
      • 6.20.2.2 – Single-acting mode AUX1
      • 6.20.2.3 – Double-acting mode AUX1
      • 6.20.2.4 – Auxiliary hydraulic system AUX1 latch with operator not in the driver's seat
    • 6.20.3 – Drain line (direct to tank – optional)
  • 6.21 – Electrical auxiliary systems (optional)
    • 6.21.1 – Connecting equipment to electrical systems
    • 6.21.2 – Operation of electrical auxiliary systems
  • 6.22 – Emergency boom lowering procedure
  • 6.23 – Procedure for the temporary activation of the controls with the operator not detected in the driver's seat
  • 6.24 – Supplementary counterweight installation and removal procedure
  • 6.25 – Daily storage
• 7 - Recommended optional equipment
  • 7.1 – Safety precautions
  • 7.2 – Specifications on authorised equipment
  • 7.3 – Operating capacity
  • 7.4 – Quick-coupling
  • 7.5 – Precautions
• 8 - Maintenance
  • 8.1 – Safety
    • 8.1.1 – Putting the machine out of service for maintenance
  • 8.2 – Tools and equipment for maintenance
  • 8.3 – Safety devices
    • 8.3.1 – Engine hood
    • 8.3.2 – Electrical components guard
    • 8.3.3 – Upper compartment cover (cushion)
    • 8.3.4 – Lower compartment cover
    • 8.3.5 – Oil tank compartment guard
  • 8.4 – Locking the boom for maintenance
  • 8.5 – Electrical system
  • 8.6 – Tracks
  • 8.7 – Refilling
    • 8.7.1 – Refilling quantity table
    • 8.7.2 – Products for lubrication
    • 8.7.3 – Fuel
    • 8.7.4 – Engine oil
    • 8.7.5 – Cooling liquid
    • 8.7.6 – Hydraulic system oils
      • 8.7.6.1 – Requirements for using eco-friendly hydraulic oil
      • 8.7.6.2 – Scheduled plan for analysis and control of ecological hydraulic oil
      • 8.7.6.3 – Requirements for the sampling of eco-friendly hydraulic oil
  • 8.8 – Battery
    • 8.8.1 – Fitting and removing the battery
    • 8.8.2 – Recharging the battery
  • 8.9 – Tightening torque tables
  • 8.10 – Weights of the material in a pile
  • 8.11 – Regular maintenance
    • 8.11.1 – Performance check
    • 8.11.2 – Check of engine oil level
    • 8.11.3 – Replacement of engine oil
    • 8.11.4 – Replacement of engine oil filter
    • 8.11.5 – Check of cooling liquid level
    • 8.11.6 – Replacement of cooling liquid
    • 8.11.7 – Check and replacement of cooling liquid sleeves
    • 8.11.8 – Cleaning the radiator
    • 8.11.9 – Check of hydraulic oil level
    • 8.11.10 – Change discharge circuit hydraulic oil filter
    • 8.11.11 – Hydraulic system oil sampling/replacement
    • 8.11.12 – Replacement of intake circuit hydraulic oil filter
    • 8.11.13 – Check of hydraulic line condition
    • 8.11.14 – Checking that the screws of the undercarriage are tight
    • 8.11.15 – Check of track tension
    • 8.11.16 – Adjusting the track tension
    • 8.11.17 – Checking tension and replacing alternator belt
    • 8.11.18 – Checking tension and replacing fan belt
    • 8.11.19 – Check and replacement of air filter
    • 8.11.20 – Replacement of fuel filter
    • 8.11.21 – Draining the fuel tank
    • 8.11.22 – Draining fuel circuit water and replacing water separator filter
    • 8.11.23 – Cleaning the filter on the fuel intake
    • 8.11.24 – Bleeding air from the fuel circuit
    • 8.11.25 – Replacement of travel engine oil
  • 8.12 – Lubrication of pins
  • 8.13 – Long inactivity periods
  • 8.14 – Dismantling the machine
• 9 - electrical components
  • 9.1 – Fuses and relays
    • 9.1.1 – Control box fuses
    • 9.1.2 – Control unit relays
    • 9.1.3 – Engine fuses and relays
  • 9.2 – Work lights replacement
  • 9.3 – LED strip replacement