Case TL100EV Mini Track Loader Operator’s Manual (92808920)

Table of Contents:

• 1 - Introduction
  • 1.1 – Regarding this manual
    • 1.1.1 – Manual consultation and terminology
  • 1.2 – Machine identification data
  • 1.3 – Manufacturer
    • 1.3.1 – Contact the manufacturer
    • 1.3.2 – Spare Parts
  • 1.4 – Information to the owner of the machine
  • 1.5 – Intended use
  • 1.6 – Prohibited use
• 2 - Safety
  • 2.1 – Safety symbol
  • 2.2 – General safety
    • 2.2.1 – Manual safety sign consultation
  • 2.3 – Safety signs and operation related labels
  • 2.4 – Machine driver
    • 2.4.1 – Personal Protective Equipment (PPE)
  • 2.5 – Work Area – Hazard Zone – No Entry Zone
  • 2.6 – List of Residual Hazards
  • 2.7 – Safety procedures
  • 2.8 – Safety devices
    • 2.8.1 – Control cut-out button
    • 2.8.2 – Parking brake button
    • 2.8.3 – Operator presence sensor
    • 2.8.4 – Emergency stop button
    • 2.8.5 – High-voltage disconnect switch
    • 2.8.6 – Reversing audible warning device
• 3 - Technical data
  • 3.1 – General data
  • 3.2 – Engine
  • 3.3 – Power supply
  • 3.4 – Battery charging times
  • 3.5 – Electrical system
  • 3.6 – Hydraulic system
  • 3.7 – Performance
  • 3.8 – Counterweight
  • 3.9 – Undercarriage
    • 3.9.1 – Translation motors
  • 3.10 – Fluid capacities
  • 3.11 – Brakes
  • 3.12 – Operating load
    • 3.12.1 – Bucket
    • 3.12.2 – Pallet forks
  • 3.13 – Overall dimensions
• 4 - Transporting the machine
  • 4.1 – Transportation dimensions
  • 4.2 – Loading/unloading operations
  • 4.3 – Securing the machine on the mean of transport
  • 4.4 – Lifting the machine
    • 4.4.1 – Lifting procedure
  • 4.5 – Recovering and pulling the machine
• 5 - Controls and instrumentation
  • 5.1 – Description of controls
  • 5.2 – Description of control levers
  • 5.3 – Description of dashboard
  • 5.4 – Roller operation
  • 5.5 – Auxiliary power socket on console
  • 5.6 – Control panel
  • 5.7 – Display
  • 5.8 – Battery disconnect switch (emergency stop button)
  • 5.9 – myCASEConstruction portal and app
• 6 - Using the machine
  • 6.1 – Commissioning
  • 6.2 – Battery disconnect switch (emergency stop button)
  • 6.3 – Driver seat
  • 6.4 – Control cut-out button
  • 6.5 – Parking brake button
  • 6.6 – Control panel operation
    • 6.6.1 – Dashboard to scroll through the menu on the display
  • 6.7 – HOME page
    • 6.7.1 – Time
    • 6.7.2 – Machine hours
    • 6.7.3 – Drive speed and control sensitivity
    • 6.7.4 – Travel speed
    • 6.7.5 – Engine data and battery data
    • 6.7.6 – Pop-up messages (information/alarms)
    • 6.7.7 – Warning indicators
    • 6.7.8 – Pressure relief indicator light and button
    • 6.7.9 – Work lights indicator light and button
    • 6.7.10 – Boom float indicator light and button
    • 6.7.11 – Parking brake indicator light and button
    • 6.7.12 – Loader pump work mode
  • 6.8 – MENU screen
    • 6.8.1 – BATTERY screen
    • 6.8.2 – ENGINE screen
    • 6.8.3 – EQUIPMENT screen
      • 6.8.3.1 – Equipment SETTINGS sub-menu
    • 6.8.4 – TEMPERATURES screen
    • 6.8.5 – SOFTWARE screen
    • 6.8.6 – SERVICE screen
    • 6.8.7 – SETTINGS screen
    • 6.8.8 – LIFETIME DATA COUNTER Screen
      • 6.8.8.1 – START-UP DRIVING MODE
      • 6.8.8.2 – PRESSURE RELIEF
      • 6.8.8.3 – PARTIAL HOURS RESET
      • 6.8.8.4 – LANGUAGE sub-menu
      • 6.8.8.5 – DATE/TIME sub-menu
      • 6.8.8.6 – UNIT OF MEASURE
      • 6.8.8.7 – DISPLAY BRIGHTNESS
      • 6.8.8.8 – TRAVEL SPEED DOUBLE TAP
    • 6.8.9 – DRIVE SPEED AND CONTROL SENSITIVITY screen
      • 6.8.9.1 – INDIVIDUAL sub-menu
  • 6.9 – Visibility
    • 6.9.1 – Travel position
  • 6.10 – Starting the machine
    • 6.10.1 – Inspections prior to starting
    • 6.10.2 – Procedure for starting the machine
  • 6.11 – Battery power
  • 6.12 – Machine charging mode
    • 6.12.1 – On-board battery charger
    • 6.12.2 – Portable battery charger (optional)
  • 6.13 – Electrical isolation
  • 6.14 – Horn
  • 6.15 – Work lights
  • 6.16 – Operation at low temperatures or during winter
  • 6.17 – Precautions during operation
  • 6.18 – Stopping and parking the machine
  • 6.19 – Machine movement
    • 6.19.1 – Left Joystick
    • 6.19.2 – Forward and reverse travel
    • 6.19.3 – Turning while moving forward
    • 6.19.4 – Rotation while reversing
      • 6.19.4.1 – Precautions during the operation of the tracks
  • 6.20 – Travel speed
  • 6.21 – Operating the boom
    • 6.21.1 – Right joystick
    • 6.21.2 – Boom floating control
  • 6.22 – Using the bucket
  • 6.23 – Discharge residual pressure in the hydraulic system
  • 6.24 – Auxiliary hydraulic systems
    • 6.24.1 – Connection of equipment to the hydraulic systems
    • 6.24.2 – AUX1 Auxiliary hydraulic system
      • 6.24.2.1 – Single-acting mode AUX1
      • 6.24.2.2 – Double-acting mode AUX1
      • 6.24.2.3 – Auxiliary hydraulic system AUX1 latch with operator not in the driver's seat
    • 6.24.3 – Drain line (direct to tank – optional)
  • 6.25 – Electrical auxiliary systems (optional)
    • 6.25.1 – Connecting equipment to electrical systems
    • 6.25.2 – Operation of electrical auxiliary systems
  • 6.26 – Emergency boom lowering procedure
  • 6.27 – Procedure for the temporary activation of the controls with the operator not detected in the driver's seat
  • 6.28 – Supplementary counterweight installation and removal procedure
  • 6.29 – Daily storage
• 7 - Recommended optional equipment
  • 7.1 – Safety precautions
  • 7.2 – Specifications on authorised equipment
  • 7.3 – Operating capacity
  • 7.4 – Quick-coupling
  • 7.5 – Precautions
• 8 - Maintenance
  • 8.1 – Safety
    • 8.1.1 – Putting the machine out of service for maintenance
  • 8.2 – Tools and equipment for maintenance
  • 8.3 – Safety devices
    • 8.3.1 – Battery compartment hood
    • 8.3.2 – Upper compartment cover (cushion)
    • 8.3.3 – Lower compartment cover
    • 8.3.4 – Oil tank compartment guard
    • 8.3.5 – Charging compartment cover
    • 8.3.6 – Fuse and relay compartment guard
    • 8.3.7 – High-voltage component guards
  • 8.4 – Locking the boom for maintenance
  • 8.5 – Electrical system
  • 8.6 – Tracks
  • 8.7 – Refilling
    • 8.7.1 – Refilling quantity table
    • 8.7.2 – Products for lubrication
    • 8.7.3 – Hydraulic system oils
      • 8.7.3.1 – Requirements for using eco-friendly hydraulic oil
      • 8.7.3.2 – Scheduled plan for analysis and control of eco-friendly hydraulic oil
      • 8.7.3.3 – Requirements for the sampling of eco-friendly hydraulic oil
  • 8.8 – Tightening torque tables
  • 8.9 – Weights of the material in a pile
  • 8.10 – Regular maintenance
    • 8.10.1 – Performance check
    • 8.10.2 – Cleaning of radiator and heat sink
    • 8.10.3 – Check of hydraulic oil level
    • 8.10.4 – Operator foot board pad check
    • 8.10.5 – Change discharge circuit hydraulic oil filter
    • 8.10.6 – Hydraulic system oil sampling/replacement
    • 8.10.7 – Replacement of intake circuit hydraulic oil filter
    • 8.10.8 – Check of hydraulic line condition
    • 8.10.9 – Full charge of the battery
    • 8.10.10 – Checking that the screws of the undercarriage are tight
    • 8.10.11 – Check of track tension
    • 8.10.12 – Adjusting the track tension
    • 8.10.13 – Replacing the gear motor oil
    • 8.10.14 – Lubrication of pins
    • 8.10.15 – Electrical test
  • 8.11 – Long inactivity periods
  • 8.12 – Long-term storage
• 9 - electrical components
  • 9.1 – Fuses and relays
    • 9.1.1 – Control box fuses
    • 9.1.2 – Control unit relays
  • 9.2 – Work lights replacement
  • 9.3 – LED strip replacement
• 10 - RESCUE SHEET