Cat 797B Off-Highway Truck Training Manual (SERV1763, SERV1764)

Cat 797B Off-Highway Truck Index:

Reference Manuals
Off-Highway Truck/Tractors Vital Information Management
System (VIMS)–System Operation RENR2630
Off-highway Truck/Tractors Vital Information Management
System (VIMS)–Testing and Adjusting Troubleshooting RENR2631
Fluid Power Graphic Symbols User’s Guide SENR3981
Specification Sheets
797B Off-highway Truck AEHQ9028
Salesgrams and Product Bulletins
Caterpillar Transmission/Drive Train Oil TEJB1002
Reporting Particle Count By ISO Code PEJT5025
Vital Information Management System (VIMS)–Salesgram TELQ4478
Caterpillar Extended Life Coolant–Salesgram TEKQ0072
Caterpillar Extended Life Coolant–Product Data Sheet PEHP4036
Technical Instruction Modules
Vital Information Management System–785B/789B/793B Off-highway Trucks SEGV2610
Vital Information Management System–Introduction SEGV2597
769C – 793B Off-highway Trucks–Suspension System SEGV2599
Service Training Meeting Guides
STMG 764 “797B Off-highway Truck–“Power Train, Steering, Hoist,
Brake and Air Systems” SERV1764
STMG 681 “3500B Engine Controls–Electronic Unit Injection (EUI) SESV1681
CD Rom version of SESV1681 SERV1681
Video Tapes
797 Truck Introduction AEVN4607
Suspension Cylinder Charging TEVN2155
3500 Engines–EUI Service Introduction SEVN2241
Mining Trucks-Cleanliness and Component Life SEVN4142
Oil Sampling–The Right Way PEVN4638
STMG 763 – 3 –
11/02
SUPPLEMENTAL MATERIAL (Continued)
Booklets
Know Your Cooling System SEBD0518
Diesel Fuels and Your Engine SEBD0717
Oil and Your Engine SEBD0640
C-Series Mining Trucks–3500B Diesel Engines LEDH8400
Obtaining Oil Samples for Analysis SEBF8482
Special Instructions
797 Body Assembly Procedure REHS0342
Caterpillar Electronic Controls Service Code Information Description List REHS0126
Use of CE Connector Tools SEHS9065
Servicing DT Connectors SEHS9615
Use of 6V3000 Sure-Seal Repair Kit SMHS7531
Suspension Cylinder Servicing SEHS9411
Repair of Steering Accumulators SEHS8757
Using the 147-5482 Valve Lash Adjustment Group REHS0128
Using 1U5000 Auxiliary Power Unit SEHS8715
Using 1U5525 Auxiliary Power Unit Attachments SEHS8880
Mining Truck Major Component Removal and Installation Enhancement REHS0082
Brochures
Caterpillar DataView NEHP5622
Diesel Engine Oil (CH4) Product Data Sheet PEHP8038
How to Take a Good Oil Sample PEHP6001
S•O•S Coolant Analysis PEHP5033
Caterpillar Truck Frames AEDK0707
Mining Truck Bodies: Selecting The Right Body System For Your Job AEDK0083
C-Series Mining Truck Cabs YEBA3500
Miscellaneous
VIMS Keypad Parameter Window Decal SEEU6995
Pressure Conversion Chart SEES5677
Cleaning Rear Axle Housing Assemblies (785/789) SEBF8366
Test Procedure – 797 OHT Electronically Controlled Pumps NEHT6195

INTRODUCTION …………………………………………………………………………………………………………7
MAINTENANCE ………………………………………………………………………………………………………..12
OPERATOR’S STATION………………………………………………………………………………………………65
ELECTRONIC SYSTEMS……………………………………………………………………………………………79
Vital Information Management System (VIMS) …………………………………………………………82
Transmission Electronic Control System……………………………………………………………………93
Chassis Electronic Control System………………………………………………………………………….102
Brake/Cooling Electronic Control System………………………………………………………………..112
ENGINE……………………………………………………………………………………………………………………116
Engine Control System ………………………………………………………………………………………….120
Engine Oil Prelubrication …………………………………………………………………………………138
Engine Oil Renewal System (attachment) …………………………………………………………..139
Cooling Systems …………………………………………………………………………………………………..142
Jacket Water Cooling System ……………………………………………………………………………144
Aftercooler Cooling System ……………………………………………………………………………..150
Lubrication System ……………………………………………………………………………………………….156
Fuel System………………………………………………………………………………………………………….160
Air Induction and Exhaust System ………………………………………………………………………….167
Engine Coupling Lubrication and Cooling System ……………………………………………………176
Hydraulic Fan……………………………………………………………………………………………………….184
CONCLUSION………………………………………………………………………………………………………….201

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