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Caterpillar DP35 MC Forklift Engine Service Manual (99729-96100)

Format: PDF (Printable Document)

File Language: English

File Pages: 179

File Size: 4.83 MB (Speed Download Link)

File Count: 15 PDF files

Brand: Caterpillar

Model: DP35 MC

Equipment Type: Forklift

Book No: 99729-96100

Type of Document: Engine Service Manual

Categories: ,

$ 45

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Caterpillar DP35 MC Forklift Engine Service Manual (99729-96100)

A Cat DP diesel counterbalanced truck moves pallets and materials across warehouse floors, loading areas, and yards. This manual is for the technician working on the engine side of that job, whether the truck is in-house, out of warranty, or being prepared for rental service. It gives the workshop procedures needed to test, adjust, dismantle, and rebuild the engine by the book. The chassis, mast, and hydraulic work is in the companion chassis manual, also available.

What this manual helps you do

  • Check engine specifications, service data, torque values, and clearances.
  • Trace engine system operation during a starting, running, or performance complaint.
  • Follow testing and adjusting procedures for workshop diagnosis.
  • Disassemble and assemble engine components during repair or overhaul.
  • Verify adjustments and replacement work before returning the truck to service.

Who this is for

This suits warehouse maintenance technicians, plant maintenance staff, dealer technicians, independent forklift repair shops, and rental fleet mechanics. It is a workshop engine service manual for the Caterpillar DP20/20K, DP25/25K, DP30/30K, and DP35/35K trucks.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 15 PDF files split by section, with 179 pages total. The files carry a real text layer, so you can search and copy text, then print or enlarge the procedures at the bench.

Q: Which truck variants does publication 99729-96100 fit?

A: It covers the DP20/20K, DP25/25K, DP30/30K, and DP35/35K model group. That makes it the engine book for this listed Cat diesel truck family.

Q: How does it fit the repair job?

A: Use it when you need engine specifications, system operation, test and adjustment procedures, torque values, clearances, or teardown and reassembly guidance. It gives a technician the engine-side reference needed for planned maintenance and repair work.

For the DP35 MC and the other listed DP models, this manual gives you the engine procedures and service data needed to carry out the job correctly.

Models covered by this manual

Caterpillar publication 99729-96100 is the factory engine service manual for the DP35 MC. The same publication covers 3 further forklift models: DP20 MC, DP25 MC, DP30 MC. The cover also lists DP20/20K,, DP25/25K,DP30/30K, DP35/35K. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Removing Crankshaft Pulley
  • Removing Oil Pan
  • Removing Timing Gear Case Assembly
  • Measuring Timing Gear Backlash
  • Removing Oil Pump Gear
  • Removing Idler Gear
  • Removing Camshaft
  • Removing Camshaft Gear
  • Removing Front Plate
  • Removing Connecting Rod Cap
  • Preparation before Removing Pistons
  • Removing Piston
  • Removing Piston Rings
  • Removing Piston Pin
  • Removing Main Bearing Caps
  • Removing Crankshaft
  • Measuring Valve Spring
  • Measuring Cylinder Head
  • Measuring Valve Pushrods Runout …. 6 – 6
  • Replacing Combustion Jets …………… 6 – 7
  • Checking V-belt Groove of
  • Installing Connecting Rod Bushing …. 6 – 17
  • Inspecting Connecting Rods for
  • Inspecting Connecting Rod
  • Measuring Connecting Rod End Play… 6 – 19
  • Measuring Journal Diameter ………….. 6 – 19
  • Measuring Crankpin Diameter ……….. 6 – 19
  • Grinding Crankshaft ……………………… 6 – 20
  • Measuring Crankshaft End Play …….. 6 – 20
  • Measuring Crankshaft Deflection ……. 6 – 21
  • Replacing Crankshaft Gear …………… 6 – 21
  • Checking Oil Seal Running Surface … 6 – 22
  • Inspecting Main Bearing Surface ……… 6 – 23
  • Clearance between Bearing
  • Checking Tappets for Wear ……………. 6 – 24
  • Checking Clearance between

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