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Caterpillar GP20N Forklift Service Manual (99719-3F110)

Format: PDF (Printable Document)

File Language: English

File Pages: 6038

File Size: 495.64 MB (Speed Download Link)

File Count: 188 PDF files

Brand: Caterpillar

Model: GP20N

Equipment Type: Forklift

Book No: 99719-3F110

Serial No: CT17D-10001-up

Manuals Included: 17 publications – Chassis & Mast Service Manual, K15, K21, K25 Gasoline Engine Service Manual, K21, K25 Gasoline Engine Service Manual, GK21E, GK25E Gasoline Engine Service Manual, Service Manual and 1 more

Type of Document: Service Manual

Categories: ,

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Caterpillar GP20N Forklift Service Manual (99719-3F110)

On the plant floor, a Cat GP20N is a gasoline or LPG counterbalanced truck used to move pallets and loads around the warehouse or yard. Plant maintenance technicians, dealer technicians, and independent forklift shops use this manual when they need to repair the truck rather than simply operate it. In my experience, it earns its place when a short repair window means the fault has to be found and fixed properly. This is a yes for a GP20N with serial CT17D-10001-up.

What this manual helps you do

  • Trace wiring, switches, sensors, and charging or starting circuits.
  • Check and adjust the transmission, axles, brakes, steering, and hydraulic systems.
  • Follow removal, inspection, repair, and installation procedures for truck assemblies.
  • Diagnose operating faults using service data, testing steps, and fault information.
  • Rebuild or adjust mast, fork, hydraulic, drive-unit, and engine-related components.

Who this is for

This suits a plant maintenance technician, rental fleet mechanic, dealer technician, or independent forklift repair shop working on the forklift repair trade. The operator handbook is the companion volume for daily operation, while this set is the workshop reference for service and repair.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 17 separate Cat publications delivered as 188 PDF files, split by section, including the chassis material, matching engine material, and supplements. The PDFs support printing, on-screen zooming, searching, and copying text.

Q: Does it fit my truck and related variants?

A: Yes, when the truck is GP20N serial CT17D-10001-up. The same publication set also covers related GP, GPE, and DP models in the listed N, CN, and ZN series.

Q: How does it fit the repair job?

A: It gives the workshop procedures and service information for diagnosing, adjusting, removing, and rebuilding truck systems. The engine material is included alongside the truck service material.

With the correct GP20N identification, this set gives your shop a practical reference for fault-finding and weekend repairs.

Models covered by this manual

Caterpillar publication 99719-3F110 is the factory service manual for the GP20N, serial range CT17D-10001-up. The same publication covers 28 further forklift models: DP15N, DP18N, DP20CN, DP20N, DP25N, DP30, DP30N, DP30ND, DP30NT, DP35N, GP15N, GP15ZN and 16 more. The cover also lists GPE15N, GPE18N, GP18N, GPE20CN, GP18ZN, GPE20N, GP20CN, GPE20ZN, GPE25N, GP20ZN, GPE25ZN, GP25N, GPE30N, GP25ZN, GPE35N, GP30N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99719-3F110 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-35120 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmision
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-38110 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electric System
    • Controllers
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-38210 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controller
    • Power Train
    • Clutches
    • Manual Transmision
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-69120 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic (1/5)
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-6F120 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical Schematic System
    • Electrical System
    • Controllers
    • Speed Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-6M110 – Schematic
    • General Information
    • Cooling System
    • Wiring Diagram
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99719-6W110 – Service Manual
    • Foreword
    • General
    • Wiring Diagram
    • Electrical System
    • Controller
    • Power Train
    • Torque Converter Drive Transmission
    • Front Axle and Reduction Differential
    • Brake System
    • Service Data

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