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Caterpillar GP45K Forklift Service, Operator and Schematic Manual (99739-36130)

Format: PDF (Printable Document)

File Language: English

File Pages: 2389

File Size: 81.89 MB (Speed Download Link)

File Count: 89 PDF files

Brand: Caterpillar

Model: GP45K

Equipment Type: Forklift

Book No: 99739-36130

Serial No: T29C-80001-up

Manuals Included: 7 publications – Chassis, Mast & Options Service Manual, TB45 Gasoline Engine Service Manual, 3L, G6 Gasoline Engine Service Manual, Schematic

Also Includes: French, German edition of the same manual

Type of Document: Service, Operator & Schematic Manual

Categories: ,

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Caterpillar GP45K Forklift Service, Operator and Schematic Manual (99739-36130)

This is the right Cat manual set for a GP45K truck when the job is workshop repair, scheduled maintenance, or fault finding. On the floor or in the yard, it helps a technician keep the counterbalanced truck working by the book, with service intervals, alarm codes, adjustments, and repair procedures in one set. It covers GP40K, DP40K, GP40KL, DP40KL, GP45K, DP45K, GP50K, DP50K, and TB45 trucks.

What this manual helps you do

  • Trace wiring, starting, charging, and electrical faults through the schematics.
  • Check service data, adjustment procedures, and inspection points during planned maintenance.
  • Diagnose hydraulic, steering, brake, power train, and transmission problems.
  • Follow teardown and reassembly procedures for truck and engine assemblies.
  • Verify alarm codes, controller parameters, and operating systems where fitted.

Who this is for

This suits warehouse maintenance technicians, plant maintenance teams, dealer technicians, independent forklift shops, and rental fleet mechanics. It is the workshop trade manual for keeping these Cat trucks in service; the operator handbook and related chassis material are also available as companion volumes.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 7 separate PDF publications, delivered as an 89-file set split by section, with 2,389 pages total. The PDFs can be printed, zoomed, searched, and copied from because they carry a real text layer. English is the main language, with French and German included.

Q: Will it fit my truck?

A: Yes, for the listed models, including GP45K with serial coverage T29C-80001-up. That gives you a direct match for the GP45K identification on the truck.

Q: What job is this manual meant for?

A: Use it for service intervals, troubleshooting, component repair, engine work, schematics, and by-the-book adjustments. It gives a shop technician the reference needed for documented repairs and audited maintenance.

For a listed truck, this set gives you the service and repair information needed to diagnose faults, plan maintenance, and complete workshop repairs.

Models covered by this manual

Caterpillar publication 99739-36130 is the factory service, operator and schematic manual for the GP45K, serial range T29C-80001-up. The same publication covers 4 further forklift models: DP50K, GP40K, GP40KL, GP50K. The cover also lists DP40K, DP40KL, DP45K, TB45. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99789-84120 – 3L, G6 Gasoline Engine Service Manual
    • Foreword
    • Determining When to Overhaul the Engine
    • Engine Replacement
    • Specifications
    • Major Nuts and Bolts Tightening Torque
    • Sealers, Adhesives and Lubricants
    • Use of RTV and Anaerobic Sealer
    • Diagnostic Information and Procedures
    • Valve Train Diagnosis
    • Oil Leak Diagnosis
    • Electrical Throttle and Governor Control System
    • Ignition System and Distributor
    • Starter Motor
    • Special Tools and Equipment
  • 99739-36130 – Chassis, Mast & Options Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Clutches (Dp40K Dp40Kl Dp45K)
    • Manual Transmission (Dp40K Dp40Kl Dp45K)
    • Powershift Transmissions
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
  • 99739-65120 – Chassis, Mast & Options Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmissions
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
  • 99739-65220
    • Foreword
    • Informations Generales
    • Circuit De Refroidissement
    • Circuit Electrique
    • Electrical Schematic ( Fc )
    • Groupe Motopropulseur
    • Transmission Automatique
    • Essieu Avant Et Differentiel De
    • Essieu Arriere
    • Systeme De Freinage
    • Circuit De Direction
    • Circuit Hydraulique
    • Mat Et Fourche
    • Donnees Techniques
    • Options
  • 99739-65320
    • Foreword
    • Allgemeine Informationen
    • Kühlsystem
    • Elektrisches System
    • Electrical Schematic ( Fc )
    • Antriebsstrang
    • Lastschaltgetriebe
    • Vorderachse Und Untersetzungsdifferenzial
    • Hinterachse
    • Bremssystem
    • Lenksystem
    • Hydrauliksystem
    • Hubgerüst Und Gabeln
    • Servicedaten
    • Optionen
  • 99789-66110 – TB45 Gasoline Engine Service Manual
    • Foreword
    • Component Parts Location
    • Oil Pump
    • Engine Control System
    • Charging System

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