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Caterpillar GP55N Forklift Service, Operator and Schematic Manual (99739-6B110)

Format: PDF (Printable Document)

File Language: English

File Pages: 4513

File Size: 541.93 MB (Speed Download Link)

File Count: 152 PDF files

Brand: Caterpillar

Model: GP55N

Equipment Type: Forklift

Book No: 99739-6B110

Serial No: CT33D-80001-99999

Manuals Included: 14 publications – Chassis & Mast Service Manual, Operation & Maintenance Manual, Operator Manual, GK45 Gasoline Engine Service Manual, Chassis & Mast Operation & Maintenance Manual and 1 more

Type of Document: Service, Operator & Schematic Manual

Categories: ,

$ 45

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Caterpillar GP55N Forklift Service, Operator and Schematic Manual (99739-6B110)

A Cat GP55N is a counterbalanced gasoline/LPG forklift for moving pallets, loading trucks, and handling material around a plant or yard. This manual is for the mechanic who has to keep one working to its next hour-meter service, find a fault, or finish a repair before the truck goes back out. In my shop, this is the book I'd reach for when routine checks turn into hydraulic, electrical, drive-unit, mast, or engine work.

What this manual helps you do

  • Trace wiring, switches, sensors, and control circuits with the included schematics.
  • Check and adjust brakes, steering, hydraulics, mast, and fork assemblies.
  • Follow service procedures for the power train, transmission, axles, and drive components.
  • Diagnose operating faults using service data and troubleshooting guidance.
  • Rebuild or replace engine, hydraulic, and truck components, then verify the repair.

Who this is for

This suits a warehouse maintenance tech, plant maintenance team, dealer technician, independent forklift shop, or rental fleet mechanic. It is workshop-level material for the forklift trade, with the operator information and related chassis and engine publications included or available as companion volumes.

FAQ

Q: What do I receive, and how is it organised?

A: You receive a set of 152 PDF files containing 14 Cat publications, split by section, with 4,513 pages total. The PDFs support screen zoom, printing, text search, and text copying.

Q: Does it fit my GP55N?

A: Yes, if your truck is within serial range CT33D-80001-99999. The cover also identifies GP40N, DP40NB, GP45N, DP45NB, GP50CN, DP50CNB, GP50N, DP50NB, GP55N, DP55NB, and TB45, so it suits this related truck family.

Q: Is this the right document for repair work?

A: Yes. It combines service procedures, operator information, schematics, troubleshooting, and engine-related material for shop and field repairs.

For a GP55N in that serial range, this is the manual set to use for scheduled maintenance, fault finding, teardown, adjustment, and return-to-service work.

Models covered by this manual

Caterpillar publication 99739-6B110 is the factory service, operator and schematic manual for the GP55N, serial range CT33D-80001-99999. The same publication covers 8 further forklift models: DP45NB, DP50CNB, DP50NB, DP55NB, GP40N, GP45N, GP50CN, GP50N. The cover also lists DP40NB, TB45. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99739-6B110 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical Schematic System
    • Electrical System
    • Controllers
    • Power Train
    • Speed Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
    • How to Read Circuit Diagrams
    • Circuit Diagram
  • 99730-67110 – Operation & Maintenance Manual
    • Foreword
    • Safety Rules for Lift Truck Operators
    • Know Your Lift Truck
    • How to Avoid a Tipover How to Survive One
    • Refueling
    • Operation
    • Operating Techniques
    • Storing the Lift Truck
    • Transportation Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To the Cat Lift Truck Owner
    • Appendix
  • 99730-6B110 – Operation & Maintenance Manual
    • Foreword
    • Safety Rules for Lift Truck Operators
    • Know Your Lift Truck
    • How to Avoid a Tipover How to Survive One
    • Refueling
    • Operation
    • Operating Techniques
    • Storing the Lift Truck
    • Transportation Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To the Cat Lift Truck Owner
    • Appendix
  • 99730-6B120 – Operation & Maintenance Manual
    • Foreword
    • Safety Rules for Lift Truck Operators
    • Know Your Lift Truck
    • How to Avoid a Tipover How to Survive One
    • Refueling
    • Operation
    • Operating Techniques
    • Storing the Lift Truck
    • Transportation Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To the Cat Lift Truck Owner
    • Appendix
  • 99730-6E110 – Operator Manual
    • Foreword
    • Safety Rules for Lift Truck Operators
    • Know Your Lift Truck
    • How to Avoid a Tipover How to Survive One
    • Refueling
    • Operation
    • Operating Techniques
    • Storing the Lift Truck
    • Transportation Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To the Cat Lift Truck Owner
    • Appendix
  • 99739-67110 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic (1/8)
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99739-6E110 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99730-3E140 – Operation & Maintenance Manual
    • Foreword
    • Safety Rules for Lift Truck Operators
    • Know Your Lift Truck
    • How to Avoid a Tipover How to Survive One
    • Refueling
    • Operation
    • Operating Techniques
    • Storing the Lift Truck
    • Transportation Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To the Cat Lift Truck Owner

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