CLARK C20 25 30 35 D L G SERVICE MANUAL

What does this catalog contain?

CLARK C20 25 30 35 D L G SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

CLARK C20 25 30 35 D L G SERVICE MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE CLARK C20 25 30 35 D L G SERVICE MANUAL

Group SA. Safe Maintenance
Safety……………………………………………………… Section 1
Lifting, Jacking, and Blocking the Truck ……. Section 2
Towing……………………………………………………. Section 3
Group PS. Periodic Service
Maintenance Schedules ……………………………. Section 1
The Planned Maintenance Program …………… Section 2
Group 00. Engines
Group 00(Diesel), 4TNE98
– General Service Information ……………….. Section 1
– Periodic Maintenance………………………….. Section 2
– Engine ………………………………………………. Section 3
– Fuel System ………………………………………. Section 4
– Cooling System …………………………………. Section 5
– Lubrication System ……………………………. Section 6
– Starter Motor …………………………………….. Section 7
– Alternator………………………………………….. Section 8
– Troubleshooting ………………………………… Section 9
Group 00(LPG), MMC 4G64
– Specifications and Description ……………. Section 1
– Troubleshooting ………………………………… Section 2
– Oil and Filter …………………………………….. Section 3
– Tune-Up …………………………………………… Section 4
– RPM, Vacuum, and Stall Checks ………… Section 5
– Compression Checks …………………………. Section 6
– Removal and Replacement …………………. Section 7
– Overhaul ………………………………………….. Section 8
– Ignition System ………………………………… .Section 9
– Fuel System (Tier 2) …………………………. ????Section 10
– Fuel System (Tier 3) …………………………. Section 11
Group 00(LPG), HMC LPG
– General Information ………………………….. Section 1
– Specification and Troubleshooting ……… Section 2
– Disassembly and Reassembly …………….. Section 3
– Lubrication System …………………………… Section 4
– Electrical System ……………………………… Section 5
– Emission Control System…………………… Section 6
– LPG Fuel System (Juniper) ……………….. Section 7
Group 00(LPG), GM 3.0
– Specifications and Information ……………. Section 1
– Diagnostic Information and Procedures .. Section 2
– Engine Removal and Installation ………… Section 3
– Description and Operation …………………. Section 4
– PSI Fuel System ……………………………….. Section 5
Group 00(LPG), MMC-PSI 4G64
– General Information …………………………… Section 1
– Timing Belt ………………………………………. Section 2
– Water Pump ……………………………………… Section 3
– Rocker Arms and Camshaft ……………….. Section 4
– Cylinder Head and Valves ………………….. Section 5
– Front Case, Silent Shaft and Oil Pan ……. Section 6
– Piston and Connecting Rod …………………. Section 7
– Crankshaft and Cylinder Block ……………. Section 8
– Engine Compression Test ……………………. Section 9
– Maintenance ……………………………………… Section 10
– LPG Fuel System ………………………………. Section 11
– Gasoline Fuel System ………………………… Section 12
– Emissions Control System ………………….. Section 13
– Electrical Section ………………………………. Section 14
– Diagnostic Service Tool (DST) …………… Section 15
– Engine Wire Harness Repair ……………….. Section 16
– Diagnostic Trouble Code (DTC) ………….. Section 17
– Definitions ………………………………………… Section 18
Group 01. Cooling System
Engine Cooling System Specifications and
Description …………………………………………. Section 1
Engine Cooling System Troubleshooting …… Section 2
Engine Cooling System Testing and
Maintenance………………………………………….Section 3
Cooling System and Alternator Belt Service . Section 4
Radiator Removal and Replacement ………….. Section 5
Group 03. Intake and Exhaust System
Intake and Exhaust Systems Specification
and Description …………………………………… Section 1
Intake and Exhaust Systems
Troubleshooting ………………………………….. Section 2

Intake System Service ……………………………… Section 3
Exhaust Systems …………………………………….. Section 4
Group 06. Transaxle
Transaxle Specifications and Description …… Section 1
Transaxle Troubleshooting ………………………. Section 2
Transaxle Oil and Filter …………………………… Section 3
Transaxle Oil Cooler ……………………………….. Section 4
Transaxle Removal and Replacement ……….. Section 5
Transaxle Overhaul ………………………………… Section 6
Drive Axle Ends Overhaul ………………………. Section 7
Transaxle Control Valve Overhaul ……………. Section 8
Group 13. Electrical System
Cautions for working on the electrical
system ………………………………………………… Section 1
Electrical systemSpecficationa and
features ………………………………………………. Section 2
Electrical Circuit diagram & Electrical parts
Arrangement ………………………………………. Section 3
Instrument Pod ………………………………………. Section 4
Electrical components & Spections and
operation …………………………………………….. Section 5
Troubleshooting of electrical system ……….. Section 6
Group 22. Wheels and Tires
Wheels and Tires Specifications and
Description …………………………………………. Section 1
Cushion Wheels and Tires ………………………. Section 2
Pneumatic Wheels and Tires …………………… Section 3
Group 23. Brake / Inching System
Braking/Inching System
Specifications and Description ………………… Section 1
Service Brake Troubleshooting ……………….. Section 2
Brake/Inching Pedals and Linkages
Adjustments ……………………………………….. Section 3
Brake Bleeding ……………………………………… Section 4
Brake Master Cylinder Service ……………….. Section 5
Service Brake Adjustment and Overhaul ….. Section 6
Parking Brake Service …………………………….????Section 7
Group 25. Steering Column and Gear
Steering System Specifications????and
????????????Description .????????????????????????????????????????……………………………. Section 1
Steering System Troubleshooting ……………. Section 2
Steering Column and Component????Removal
????????????and Replacement ……………………………….. Section 3
Steering System Relief Pressure Check
????????????and Adjustment …………………………………… Section 4
Steering Gear Overhaul ……………………………. Section 5
Group 26. Steer Axle
Steering Axle Specifications????and
????????????Description ………………………………………….. Section 1
Steer Axle Wheel Bearing Maintenance
????????????and Adjustment ……………………………………. Section 2
Steer Axle Removal and Replacement ……….. Section 3
Steer Axle Overhaul ………………………………… Section 4
Steer Cylinder Removal and????Replacement????…. Section 5
Steer Cylinder Overhaul …………………………… Section 6
Group 29. Hydraulic Pump, Sump, and Filters
Hydraulic Sump, Filters, and Pump
????????????Specifications and Description ……………….. Section 1
Hydraulic Pump Troubleshooting ………………. Section 2
Hydraulic Filters and Fluid
????????????Maintenance ………………………………………… Section 3
Hydraulic Pump Removal????and
????????????Replacement ……………………………………….. Section 4
Hydraulic Pump Overhaul????(Hanil Pump)…….. Section 5
Group 30. Hydraulic Control Valve/Lift Circuit
Hydraulic Control Valve/Lift Circuit
????????????Specifications and Description ………………. Section 1
Hydraulic System Schematic ……………………. Section 2
Hydraulic System Troubleshooting …………… Section 3
Hydraulic System Pressure Checks and
????????????Adjustment …………………………………………. Section 4
Hydraulic Control Valve Removal????and
????????????Replacement ………………………………………. Section 5
Disassembly and assembly……………………….. Section 6
Testing of Hydraulic Valve ……………………… Section 7
Group 32. Tilt Cylinders
Tilt Cylinder Specifications and
????????????Description …………………………………………. Section 1
Tilt Checks and Adjustments ……………………. Section 2
Tilt Cylinder Removal and
????????????Replacement ……………………………………….. Section 3
Tilt Cylinder Overhaul …………………………….. Section 4
Group 34. Upright
Upright Specifications and Description ……… Section 1
Troubleshooting ……………………………………… Section 2
Upringht Inspection ………………………………… Section 3
Carriage and Upright Roller Clearance
????????????Checks and Shim Adjustments …………….. Section 4

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
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