Clark GEX16, GEX18, GEX20s, GTX16, GTX18, GTX20s Forklift Service Manual (SM795)

Clark GEX16, GEX18, GEX20s, GTX16, GTX18, GTX20s Forklift Index:

SM-795
CONTENTS
GROUP SA SAFE MAINTENANCE
Section 1 Safety
Section 2 Lifting, Jacking, and Blocking
Section 3 Towing
GROUP PS PERIODIC SERVICE
Section 1 Maintenance Schedule
Section 2 The Planned Maintenance Program
Section 3 The PM Inspection Form
GROUP 12 BATTERY
Section 1 Battery Service
GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
Section 1 Schematic Electric Circuit Diagrams
Section 2 General Electrical Service Tips
Section 3 Wiring and Cables
Section 4 Switches and Sensors
Section 5 Instrument Panel
GROUP 14 WIRING, SWITCHES, AND INSTRUMENTS (EN1175)
Section 1 Schematic Electric Circuit Diagrams
Section 2 General Electrical Service Tips
Section 3 Wiring and Cables
Section 4 Switches and Sensors
Section 5 Instrument Panel
GROUP 16 ELECTRICAL MOTORS
Section 1 Motor Specifications and Descriptions
Section 2 Drive Motor Overhaul
Section 3 Pump Motor Overhaul
GROUP 17 ELECTRICAL CONTACTORS
Section 1 Contactors Specifications and Overhaul
GROUP 18 MOTOR CONTROLS (EN1175)
Section 1 Controller Installation
Section 2 Controller Description
Section 3 Handset
Section 4 Control Troubleshooting
Section 5 Factory Control Settings
GROUP 19 MOTOR CONTROLS
Section 1 Description
Section 2 Control Programming
Section 3 Control Troubleshooting
Section 4 Factory Control Settings
GROUP 20 DRIVE AXLE
Section 1 Specifications and Description of Drive Axle
Section 2 Troubleshooting of Wheel Drive Axle
Section 3 General Operation of Drive Axle
Section 4 Disassembly of Drive Axle
Section 5 Disassembly of Wheel Assembly
Section 6 Adjustment
GROUP 22 WHEELS AND TIRES
Section 1 Wheels and Tires Specifications and Description
Section 2 Wheels and Tires Mounting and Maintenance
GROUP 23 BRAKE SYSTEM
Section 1 Specifications and Descriptions
Section 2 Service Brake Troubleshooting
Section 3 Brake Pedal Linkage & Adjustments
Section 4 Brake Bleeding
Section 5 Pedal and Master Cylinder Service (Removal, Replacement, and Adjustment)
Section 6 Parking Brake Service
GROUP 25 STEERING SYSTEM (GEX)
Section 1 Steering System Specifications and Description
Section 2 Steering System Troubleshooting
Section 3 Steering Column and Component Removal and Replacement
Section 4 Steering System Relief Pressure Check and Adjustment
Section 5 Steering Axle Wheel Bearing Maintenance and Adjustment
Section 6 Steering Axle Removal and replacement
Section 7 Steering Cylinder Removal and replacement
Section 8 Steering Gear Overhaul
Section 9 Steering Cylinder Overhaul
GROUP 26 STEERING SYSTEM (GTX)
Section 1 Steering System Specifications and Description
Section 2 Steering System Troubleshooting
Section 3 Steering Column and Component Removal and Replacement
Section 4 Steering System Relief Pressure Check and Adjustment
Section 5 Steering Gear Overhaul
Section 6 Steer Axle Service
Section 7 Steering Gear Overhaul (ELH Optional)
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
Section 2 Main Hydraulic Pump Troubleshooting
Section 3 Main Hydraulic Pump Removal and Installation
GROUP 30 HYDRAULIC SYSTEM
Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
Section 2 Hydraulic Schematic
Section 3 Hydraulic System Troubleshooting
Section 4 Hydraulic System Pressure Checks and Adjustments
Section 5 Hydraulic Control Valve Removal and Replacement
GROUP 32 TILT CYLINDERS
Section 1 Tilt Cylinder Specifications and Description
Section 2 Tilt Cylinder Checks and Adjustments
Section 3 Tilt Cylinder Removal and Replacement
Section 4 Tilt Cylinder Overhaul
GROUP 34 UPRIGHTS
Section 1 Upright Specifications and Description
Section 2 Troubleshooting
Section 3 Upright Inspection
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
Section 6 Upright Chain Inspection, Adjustment, and Replacement
Section 7 Fork and Carriage Removal and Replacement
Section 8 Upright Removal and Replacement
GROUP 38 COUNTERWEIGHT AND CHASSIS
Section 1 Counterweight Specifications and Description
Section 2 Counterweight Removal and Installation
Section 3 Overhead Guard Removal and Installation
Section 4 Floor Plate, Seat and Seat Deck Removal and Installation
GROUP 40 SPECIFICATIONS
Section 1 Nameplate and Decals
Section 2 General Specifications
Section 3 Hydraulic Fitting Tightening Procedure

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