Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Forklift Service Manual (SM593)

Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Forklift Service Manual (SM593)

Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Forklift Index:

CONTENTS
INTRODUCTION
SAFETY
PLANNED MAINTENANCE
00 ENGINES
00-01 ENGINE REMOVAL AND REPLACEMENT
00-02 PERKINS WORKSHOP MANUAL – GAS/LPG ENGINES
00-03 PERKINS WORKSHOP MANUAL – DIESEL ENGINES
01 COOLING SYSTEM
01-01 TOUBLESHOOTING
01-02 COOLING SYSTEM TESTING AND MAINTENANCE
01-03 FAN BELT REPLACEMENT
01-04 RADIATOR REMOVAL
02 FUEL SYSTEM
02-01 FUEL PUMP PRESSURE TEST (GAS ONLY)
02-02 THE IMPCO LPG FUEL SYSTEM
02-03 CARBURETOR OVERHAUL
02-04 VELOCITY GOVERNOR OVERHAUL
02-05 REMOVAL OF IMPCO VAPORIZING SYSTEM
06 TRANSMISSION
06-01 TRANSMISSION CHECKS
06-02 TRANSMISSION DRAIN AND REFILL
06-03 TRANSMISSION REMOVAL
06-04 TRANSMISSION OVERHAUL
14 ELECTRICAL SYSTEM
14-01 WIRING COLOR CODES
14-02 WIRING DIAGRAMS
14-03 ELECTRICAL CHECKS
20 DRIVE AXLE
20-01 AXLE END LUBRICATION
20-02 AXLE END REMOVAL
20-03 AXLE ENDS OVERHAUL
20-04 DIFFERENTIAL OVERHAUL
22 WHEELS AND TIRES
22-01 LIFTING, JACKING, AND BLOCKING
22-02 WHEELS AND TIRES MOUNTING
23 BRAKING/INCHING SYSTEM
23-01 BRAKING/INCHING SYSTEM DESCRIPTION AND TROUBLESHOOTING
23-02 BRAKE AND INCHING SYSTEM BLEEDING
23-03 BRAKE AND INCHING PEDAL ADJUSTMENT
23-04 MASTER CYLINDER OVERHAUL
23-05 POWER BOOSTER ASSEMBLY OVERHAUL
23-06 CALIPER AND DISK INSPECTION AND OVERHAUL
23-07 PARKING BRAKE
25 STEERING COLUMN AND GEAR
25-01 TROUBLESHOOTING
25-02 STEERING COLUMN AND GEAR REMOVAL
25-03 CHAR-LYNN STEERING CONTROL UNIT (STEERING GEAR)
26 STEER AXLE
26-01 STEER AXLE SPECIFICATIONS AND DESCRIPTION
26-02 STEER AXLE LUBRICATION AND ADJUSTMENT
26-03 STEER AXLE REMOVAL AND REPLACEMENT
26-04 STEER AXLE OVERHAUL
26-05 STEER CYLINDER REMOVAL AND REPLACEMENT
26-06 STEER CYLINDER OVERHAUL
29 HYDRAULIC SUMP, FILTERS, AND PUMP
29-01 HYDRAULIC SUMP AND FILTERS
29-02 HYDRAULIC PUMP (VANE TYPE) TROUBLESHOOTING AND OVERHAUL
30 HYDRAULIC VALVE/ LIFT CIRCUIT
30-01 HYDRAULIC SYSTEM PRESSURE CHECK
30-02 HYDRAULIC VALVE TROUBLESHOOTING AND OVERHAUL
30-03 HYDRAULIC VALVES
30-04 HYRAULIC SCHEMATIC
32 TILT CYLINDERS
32-01 TILT CYLINDER REMOVAL AND REPLACEMENT
32-02 TILT CYLINDER OVERHAUL
32-03 TILT LOCK VALVE
34 UPRIGHTS
34-01 TROUBLESHOOTING AND VISUAL INSPECTION
34-02 OPERATIONAL CHECKS
34-03 CARRIAGE CHECK AND ADJUSTMENT
34-04 UPRIGHT CHECK AND ADJUSTMENT
34-05 CYLINDER REPAIR
34-06 LIFT CHAIN MAINTENANCE
34-07 UPRIGHT REMOVAL AND REPLACEMENT
38 COUNTERWEIGHTS
38-01 COUNTERWEIGHT REMOVAL AND INSTALLATION
40 SPECIFICATIONS
40-01 NAMEPLATE AND DECALS
40-02 GPX 30/50 GENERAL SPECIFICATIONS
40-03 PM INSPECTION AND DRIVER’S DAILY INSPECTION FORMS
40-04 LUBRICANTS AND SHOP SUPPLIES
40-05 LUBRICATION INTERVALS

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