Description
Daewoo P158LE, P180LE, P222LE Engine Operation and Maintenance Manual
Daewoo P158LE, P180LE, P222LE Engine Table of Contents:
1. SAFETY REGULATIONS……………………………………………………………………………………………….1
1.1. General Notes
1.2. Regulations Designed to Prevent Accidents 1.4. Regulations Designed to Prevent Pollution
1.3. Regulations Designed to Prevent Damage 1.5. Notes on Safety in Handling Used Engine Oil
to Engine and Premature Wear
2. GENERAL INFORMATION …………………………………………………………………………………………….5
2.1. Engine Assembly 2.3. Engine Model and Serial Number
2.2. Engine Specification
3. TECHNICAL INFORMATION ………………………………………………………………………………………..13
3.1. Engines 3.6. Intercooler
3.2. Engine Lubrication 3.7. Cooling
3.3. Engine Cooling System 3.8. Air Cleaner
3.4. Fuel System 3.9. Electrical Equipment
3.5. Turbocharger
4. COMMISSIONING AND OPERATION ……………………………………………………………………………21
4.1. Preparations 4.4. During Operation
4.2. Starting 4.5. Shutting Down
4.3. Running In
5. MAINTENANCE AND CARE…………………………………………………………………………………………24
5.1. Engine Lubrication 5.4. Cooling
5.2. Fuel System 5.5. Turbocharger
5.3. Injector Maintenance 5.6. Air Cleaner
6. CHECKING AND SETTING ………………………………………………………………………………………….39
6.1. Checking and Adjusting Injection Timing 6.3. Tightening Cylinder Head Bolts
6.2. Checking and Adjusting Valve Clearance 6.4. V-belts
7. OPERATION TIP …………………………………………………………………………………………………………47
7.1. Periodic Inspection Cycle 7.3. Causes and Remedies
7.2. Troubleshooting
8. MAINTENANCE INFORMATION …………………………………………………………………………………..58
8.1. General Repair Instructions 8.3. Preventive Maintenance
8.2. Engine Characteristics
9. DISASSEMBLY AND REASSEMBLY OF MAJOR COMPONENTS…………………………………..67
9.1. Engine Disassembly 9.3. Re-assembly
9.2. Inspection 9.4. Breaking-In
10. MAINTENANCE OF MAJOR COMPONENTS……………………………………………………………..112
10.1. Cooling System 10.4. Turbocharger
10.2. Lubricating System 10.5. Installation
10.3. Fuel Injection Pump
11. SPECIAL TOOL LIST……………………………………………………………………………………………….145
• Appendix………………………………………………………………………………………………………………….147
• Parts & After service center
• Applications for Daewoo Engine
• Worldwide Network
