The Demag AC 395 is a multi-axle all terrain crane that drives to the job on public roads and lifts with a telescopic boom once it's on site. Whoever looks after it, whether in the yard or in the field, needs the scheduled-care information close at hand. This maintenance manual suits a crane that's due for its next service, when you want the intervals and lubrication points checked before you start.
What this manual helps you do
- Plan each service from the lubrication and maintenance schedule.
- Check fuels and lubricants and the capacities before you top up or drain.
- Lubricate the slew ring, slew gear, hoists and luffing gear at the right points.
- Inspect the hydraulic system, electrical system, fuel system and air intake and cooling system.
- Follow the visual inspections and routine checks that keep the upper structure in service.
Who this is for
A field service mechanic gets a clear reference for what to grease, check and change on the upper structure, without guessing at the next step. A rental or hire company can keep it on file for the AC 395 and work planned maintenance from it.
FAQ
Q: What do I receive and how is it organised?
A: You get the set of 2 PDF files, 160 pages in total, in English. Manual 1 is 71 pages and Manual 2 is 89 pages and is the main manual. The title on the manual is Upper Structure Maintenance Manual.
Q: Which machine does it fit?
A: It's for the Demag AC 395 all terrain crane. The sections include fuels and lubricants, capacities, the lubrication and maintenance schedule, the drive, hydraulic system, electrical system, fuel system, slew ring, slew gear, hoists and luffing gear.
Q: How does it fit my service work?
A: Use it as the reference at the crane. You'd expect to find the schedule, the fluids and the inspection points together, so you can work through a service and record what you've done.
Open it at the lubrication and maintenance schedule, set your next service, and work down the list.
Click here to view the preview (PDF)
📘 Show Index
Table of Contents:
- Manual 2 (89 pages)
- Foreword (Part 3)
- Contents (Part 3)
- Notes for the Operator
- Notes on Safety
- General Recommendations for the Lubrication and Maintenance Tasks
- Notes on Safety
- Recurrent Inspections of the Crane
- Fuels and Lubricants
- Capacities
- Lubrication and Maintenance Schedule
- Initial Lubrication and Maintenance
- Regular Routine Lubrication and Maintenance
- Maintenance List
- Drive
- Hydraulic System
- Hydraulic Tank – Checking and Topping Up the Oil Level
- Hydraulic Tank – Filter
- Hydraulic Tank – Replacing the Aeration Filter
- Electrical System
- Checking the Lighting System
- Servicing the Battery
- Fuel System
- Air Intake and Cooling System
- Piston Rods
- Optional Equipment
- Auxiliary Heating
- Auxiliary Heating System – Checking System is Functioning Correctly
- Replacing the Heat Exchanger
- Visual Inspections
- Slew Ring
- Lubricating the Bearing
- Lubricating the Gear Ring
- Slew Ring – Checking and Tightening the Screws
- Slew Gear
- Slew Gear Mechanism – Checking and Topping Up the Oil Level
- Slew Gear Mechanism – Changing the Oil
- Checking and Tightening the Screw Connections
- Hoists
- Hoist Gear – Checking and Topping Up the Oil Level
- Hoist Gear – Changing the Oil
- Lubricating the Rope Drum Bearing
- Luffing Gear
- Luffing Cylinders – Lubricating the Foot and Piston Bearings
- Equipment
- Main Boom – Lubricating the Linings
- Main Boom – Lubricating the Sliding Surfaces
- Main Boom – Adjusting the Linings
- Manual 1 (71 pages)
- Joint Shafts
- Flange Connections
- Lubricating the Joint Shafts
- Axles
- Checking and Tightening the Axle Retaining Bolts
- Lubricating the Axles
- Steering and Track Arm
- Steering
- Steering Components
- Lubricating the Steering Components
- Braking System
- Checking and Adjusting the Drum Brakes, Checking the Brake Line Thickness
- Draining Water from the Air Tanks
- Wheels and Tyres
- Tightening the Wheel Nuts
- Checking the Tyre Pressures
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