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Demag CC 2500 Crawler Crane Maintenance Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1,319

File Size: 19.43 MB (Speed Download Link)

File Count: 24 PDF files

Brand: Demag

Model: CC 2500

Equipment Type: Crawler Crane

Book No: 059-2000-084

Manuals Included: 3 separate publications

Type of Document: Maintenance Manual

Serial No. (manuals included): 59025

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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$ 45

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Demag CC 2500 Crawler Crane Maintenance Manual

A CC 2500 is a heavy-lift crawler crane. It sits on a site for long projects and moves a lot of load, so it has to keep running. If you look after your own machine, you reach for a maintenance manual when the next scheduled service is coming up and you need the intervals in front of you.

What this manual helps you do

  • Plan each service from the lubrication and maintenance schedule.
  • Check the oils, lubricants and capacities section before you top up or change anything.
  • Lubricate the drive, slew gear, hoists and luffing gears at the right points.
  • Inspect the undercarriage, counterweight dolly and hydraulic system using the visual checks and examinations of the crane.
  • Verify the electrical system, fuel system and cooling, intake and exhaust system during routine checks.

Who this is for

You're an owner-operator who services your own crane and wants one place for the schedule, the lube points and the inspection routine. A field service mechanic working on a CC 2500 will use it the same way, to know what's due and what to look at on the day.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 24 PDF files, 1,319 pages in total, in English. It holds three manuals: Publication 059-2000-084 (488 pages, the main manual), Publication 059-2002 (348 pages), and Publication CC2500_59025 / Serial No. 59025 (483 pages).

Q: Which machine does it fit?

A: It is for the Demag CC 2500, and the same manual also covers the CC 2500-1. The title wording on it reads "CC 2500-1 Operator Manual Part 2".

Q: How does it fit my maintenance job?

A: The sections run from the foreword and safety instructions through oils, lubricants and capacities, the lubrication and maintenance schedule, and the individual assemblies. You can work down the crane in order, from the hoists and luffing gears to the cab and undercarriage, and finish with the examinations of the crane.

Print the schedule, keep the set on file for the unit, and run your next service from it.

Click here to view the preview (PDF)

Models covered by this manual

This maintenance manual is also used for one further Crawler Crane model: CC 2500-1. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication 059-2000-084 (488 pages)
    • Foreword
    • Safety Instructions
    • Oils, lubricants and capacities
    • Lubrication and Maintenance Schedule
    • Drive
    • Roller bearing slewing rim
    • Slew Gear
    • Hoists
    • Luffing Gears
    • Derricking gear
    • Equipment
    • Hydraulic System
    • Heating and Air conditioning
    • Electrical System
    • Fuel System
    • Cooling, intake and exhaust system
    • Piston Rods
    • Crane Operator’s Cab
    • Undercarriage
    • Counterweight Dolly
    • Visual checks
    • Examinations of the Crane
  • Publication 059-2002 (348 pages)
    • Foreword
    • Safety Instructions
      • General
      • Selection and Qualifications of Personnel
      • Particular Hazards
    • Fuels and Lubricants
    • Lubrication and Maintenance Schedule
      • Initial Lubrication and Maintenance
      • Regular Routine Lubrication and Maintenance
      • Tips for Maintaining the Crane
    • Drive
      • Engine
      • Pump Distributor Gear – Checking the Oil Level
      • Pump Distributor Gear – Changing the Oil
    • Slew Ring Connection
      • Lubricating the Slew Ring Connection
      • Lubricating the Ring Gear
      • Operational Reliability of the Fixing Bolts
    • Slew Gear
      • Slew Gear Mechanism, Checking the Oil Level
      • Slew Gear Mechanism, Changing the Oil
      • Checking the Brake
    • Hoists
      • Hoist 1 and 2 – Checking the Oil Level
      • Hoist 1 and 2 – Changing the Oil
      • Hoist 3 – Checking the Oil Level
    • Luffing Gears
      • Luffing Gear 1 – Checking the Oil Level
      • Luffing Gear 1 – Changing the Oil
      • Luffing Gear 2 – Checking the Oil Level
    • Derricking Gear
      • Derricking Gear – Checking the Oil Level
      • Derricking Gear – Changing the Oil
      • Derricking gear – Lubricating the Rope Drum Bearings
    • Equipment
      • Maintaining the Hydraulic Cylinders on the Superstructure and Equipment
      • Lubricating the Boom Bearings
      • Hook Blocks
    • Hydraulic System
      • Hydraulic Oil Reservoir – Checking the Oil Level
      • Hydraulic Oil Reservoir – Replacing the Return Oil Filter
      • Hydraulic Oil Reservoir – Replacing the Aeration Filter
    • Heating
      • Checking the System is Functioning Correctly
      • Checking the Water Level
      • Replacing the Heat Exchanger
    • Electrical System
      • Checking the Lighting System
      • Checking the Battery Fluid Level
      • Checking the Limit Switches
    • Fuel System
      • Draining Off Water and Residue From the Fuel Tank
      • Maintaining the Fuel Filter
      • Fuel System, Checking the Lines
    • Cooling, Air Intake and Exhaust System
      • Checking the Coolant Level and Topping Up if Necessary
      • Cleaning the Cooling System
      • Changing the Coolant
    • Crane Operator’s Cab
      • Checking the Windscreen Washing Assembly
      • Filling Up the Supply Tank of the Windscreen Washing Assembly
  • Publication CC2500_59025 / Serial No. 59025 (483 pages)
    • Erecting and Lowering the Boom System
    • Lubrication and Maintenance Instructions
    • Safety Instructions
    • Fuels and Lubricants
    • Lubrication and Maintenance Schedule
    • Drive Maintenance
    • Slew Ring Connection Maintenance
    • Slew Gear Maintenance
    • Hoists Maintenance
    • Luffing Gears Maintenance
    • Derricking Gear Maintenance
    • Equipment Maintenance
    • Hydraulic System Maintenance
    • Heating System Maintenance and Fault Codes
    • Electrical System Maintenance
    • Fuel System Maintenance
    • Cooling, Air Intake and Exhaust Maintenance
    • Crane Operator’s Cab Maintenance
    • Undercarriage Maintenance
    • Daily Visual Inspections

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