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Demag CC 4800 Crawler Crane Full Manual (Operator, Parts, Schematics)

Format: PDF (Printable Document)

File Language: German

File Pages: 2,995

File Size: 203.04 MB (Speed Download Link)

File Count: 423 files (234 PDF)

Brand: Demag

Model: CC 4800

Equipment Type: Crawler Crane

Manuals Included: Operator Manual (558 pages), Parts Manual (1,630 pages), Schematics (12 files), Load charts (3 files), Technical data (1 file), Training documents (8 files), Component manuals (6 files)

Publication No.: Operator Manual: 342-1170; Parts Manual: 000540

Serial No.: 41028, 41020, 41023, 41021 and up

Type of Document: Full Manual Set

Searchable: No, scanned document

Delivery: Instant download after payment

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$ 100

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Demag CC 4800 Crawler Crane Full Manual (Operator, Parts, Schematics)

A CC 4800 is a heavy-lift crawler crane that moves on its own tracks and handles long projects on site. A rental or fleet company that wants every document for one model in one place is who reaches for this set. Operators, mechanics and the parts desk can all work from the same download.

What this manual set helps you do

  • Operate the crane from the operator manual, including starting and stopping the diesel engine, driving the crawler crane and steering the track carriage.
  • Order parts from the parts manual, which has 1,630 pages of parts book content for the CC 4800.
  • Trace the hydraulic and electrical drawings in the schematics when you're chasing a fault.
  • Plan each lift with the load charts and check the technical data before the crane goes out.
  • Follow the assembly and installation documents, including the Superlift mounting and lowering procedure, and read the component manuals for the load moment indicator and PAT.

Who this is for

A rental fleet manager gets one reference for the machine, so the yard, the workshop and the cab are all working from the same documents. A workshop or service company taking on a CC 4800 uses the parts manual and schematics to order correctly and trace faults. The training documents help bring new operators up to speed.

FAQ

Q: What do I receive and how is it organised?

A: You get 423 files (234 PDF), 2,995 PDF pages in total, in one download. The operator manual (558 pages) and the parts manual (1,630 pages) are in German, and the rest is grouped as schematics, load charts, technical data, assembly and installation, training documents, component manuals and other documents.

Q: Which machine does it fit?

A: It is for the Demag CC 4800 crawler crane. The serial number printed on the main manual cover is 41028, so you can match it against your machine's plate.

Q: How does it help with my job?

A: Operators get the controls and driving procedures, mechanics get the schematics and component manuals, and the parts desk gets the parts book. Everyone can find what they need for the same crane.

Keep it with the machine file and every person who touches the CC 4800 has the documents for their part of the job.

Does this manual fit your machine?

Model Serial No.
CC 4800 41028

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

558 pages, 3 files

  • Publication 342-1170 / Serial No. 41028 (546 pages)
    • Diesel enqine and drive
    • Genera I
    • Operating instructions for the diesel engine
    • Hydro pumps
    • Checks before start ing the diesel engine
    • Start ing the diesel engine
    • Checks with the diesel engine running
    • Stopping the diesel engine
    • Drivinq the crawler crane
    • Genera
    • Main direction of trave
    • Road conditions
    • Steering the track carri age
    • Driving without a Ioad
    • Driving
    • Drivi ng
    • Ioad
    • Turninq and deceleratinq the superstructure
    • Turning the superstructure
    • Normal operation
    • Turning against increased resistance
    • Decelerating thg superstructure
    • Mechanica
    • Saf ety eauipment
    • Load limit device
    • Console with the operating and monitoring
    • Ioad limit device
    • Additional equipment of the Ioad limit device
    • Setting the erection condition
    • Load check eauipment
    • Faul t finding
    • Erection switch of the Ioad limit device
    • Erection switch of the Ioad limit deyice
    • Erections witch of the hoist limit switches
    • hoist
    • Functions of the limit switches
    • Winch functions switched off by operating the limit switches
    • Compens at i on
    • Operation
  • Serial No. 41020 (12 pages)

Parts Manual Table of Contents

1,630 pages, 204 files

  • Serial No. 41028 (885 pages)
  • Serial No. 41023, 41021 and up (745 pages)
    • Parts Table of Contents
    • Valve Plate Slew Gear
    • Hydraulic Valve Assembly
    • Lower Limit Switch Spare Parts
    • Foot Control Speed Control Parts
    • Hydraulic Component Assembly
    • Boom Structure Assembly
    • Main Cylinder Parts
    • Pressure Relief Valve Parts
    • Bleed-Off Valve Parts
    • Anticavitation Valve Parts
    • Pilot Oil Unit Parts
    • Pilot Oil Unit Assembly Parts
    • Mutual Bleed-Off Valve Parts
    • Pilot Oil Unit Spare Parts
    • Hydraulic Control Block Spare Parts
    • Pressure Relief Valve Spare Parts
    • Steering Cylinder Spare Parts
    • Mechanical Component Assembly
    • Hydraulic Motor Parts
    • Cylinder Parts
    • Spare Parts Assembly 090-2188
    • Spare Parts Assembly 090-2189
    • Spare Parts Assembly 090-2191
    • Spare Parts Assembly 090-2342
    • Spare Parts Assembly 090-3949
    • Spare Parts Assembly 090-3978
    • Spare Parts Assembly 090-3985
    • Disc Brake Parts
    • Spare Parts Assembly 090-4113
    • Spare Parts Assembly 90-4717
    • Spare Parts Assembly 90-4718
    • Driven Slew Axle Parts
    • Spare Parts Assembly 90-5555
    • Spare Parts Assembly 90-6242
    • Spare Parts Assembly 90-6304
    • Electrical Cabinet Spare Parts 90-6382
    • Spare Parts Assembly 90-6626
    • Pressure Regulator Valve Parts
    • Spare Parts Assembly 125-1300
    • Cut-Off Device Parts
    • Low Limit Switch Parts
    • Spare Parts Assembly Drawing
    • Fuel Tank Parts
    • Winch Assembly Spare Parts
    • Hydraulic Winch Spare Parts
    • Slew Drive Assembly Spare Parts
    • Boom Hoist Assembly Spare Parts
    • Cab Assembly Parts Diagram
    • Component Assembly Parts Diagram
    • Operator Platform Assembly Parts Diagram
    • Lubrication System Parts Diagram
    • Electro-Installation Parts List
    • Cable Reel Assembly Parts Diagram
    • Cable Guide Assembly Parts Diagram
    • CC 4800 Spare Parts Illustration
    • CC 4800 Component Spare Parts
    • CC 4800 Winch and Chain Parts
    • CC 4800 Boom Assembly Parts
    • CC 4800 Crane Configuration Parts
    • CC 4800 Mechanical Assembly Parts
    • CC 4800 Main Assembly Parts
    • CC 4800 Undercarriage Assembly Parts
    • Access Platform Parts
    • Guardrail Assembly Parts
    • Counterweight Assembly Parts
    • Crawler Chassis Parts
    • Crawler Suspension Parts
    • Hydraulic Steering Circuit Parts
    • Hydraulic Components Parts Drawing
    • Hydraulic Cylinder Circuit Parts
    • Crawler Support Assembly Parts
    • Hydraulic Cylinder Assembly Parts
    • Hydraulic Outrigger Cylinder Parts
    • Drive Motor Assembly Parts
    • Lattice Boom Connection Parts
    • Crawler Assembly Parts
    • Spare Parts Assembly 242-1200
    • Spare Parts Assembly 242-1205
    • Spare Parts Assembly 242-1210
    • Spare Parts Assembly 242-1220
    • Spare Parts Assembly 242-1230
    • Spare Parts Assembly 242-1232
    • Spare Parts Assembly 242-1234
    • Spare Parts Assembly 242-1243
    • CC 4800 Spare Parts Assembly
    • CC 4800 Winch Spare Parts Assembly
    • Spare Parts Assembly 242-1800
    • Cab Hydraulic Parts
    • Spare Parts Assembly 242-1820
    • Spare Parts Assembly 242-1825
    • Spare Parts Assembly 242-1826
    • Spare Parts Assembly 242-1830
    • Spare Parts Assembly 242-1846
    • Spare Parts Assembly 242-1850
    • Spare Parts Assembly 242-1853
    • CC 4800 Spare Parts Illustrations
    • Hydraulic Components Parts Illustration
    • Hydraulic Hose Assembly Parts Illustration
    • Crane Component Parts Illustration
    • Cabin and Platform Parts Illustration
    • Crane Machinery Parts Illustration
    • Operator Cabin Parts Illustration
    • Electrical Control Panel Parts
    • Boom and Crane Components Parts Illustration
    • Control Panel Parts Illustration
    • Safety Load-Break Switch Box Parts
    • CC 4800 Undercarriage Spare Parts
    • Track Group Parts
    • Rotary Joint Parts
    • CC 4800 Hydraulic Parts Illustration
    • CC 4800 Component Parts Illustration
    • CC 4800 Hook Assembly Parts
    • CC 4800 Reeving Components Parts
    • CC 4800 Lattice Boom Section Parts
    • CC 4800 Lattice Boom Parts
    • CC 4800 Lattice Mast Parts
    • CC 4800 Boom Assembly
    • CC 4800 Lattice Boom Section
    • CC 4800 Lattice Boom Sections
    • CC 4800 Crawler Assembly
    • CC 4800 Crawler Track Assembly
    • CC 4800 Boom Equipment Assembly
    • CC 4800 Cylinder Assembly Parts
    • CC 4800 Cylinder Spare Parts
    • CC 4800 Crane Controls and Winch Parts
    • CC 4800 Crawler Crane Assembly Parts
    • CC 4800 Boom Configuration Parts
    • Superlift and Jib Runner Spare Parts
    • CC 4800 Lattice Extension Assembly
    • CC 4800 Boom and Hoist Components
    • CC 4800 Hook Block Assembly
    • CC 4800 Hydraulic Cylinder Assembly
    • CC 4800 Telescopic Cylinder Assembly
    • Hoist Limit Switch Spare Parts
    • CC 4800 Hoist Mechanism Assembly
    • Hook Assembly Parts Drawing

Also in this set

  • Schematics (12 files, 47 pages)
  • Load charts (3 files, 376 pages)
  • Technical data (1 file, 28 pages)
  • Assembly and installation (3 files, 45 pages)
  • Training documents (8 files, 156 pages)
  • Component manuals (6 files, 152 pages)
    • Load Moment Indicator
    • PAT
  • Other documents (179 files, 3 pages)

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