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Demag CC 8800 Crawler Crane Full Manual (Operator, Parts, Maintenance, Schematics)

Format: PDF (Printable Document)

File Language: English, German

File Pages: 21,687

File Size: 1.55 GB (Speed Download Link)

File Count: 503 files (314 PDF)

Brand: Demag

Model: CC 8800

Equipment Type: Crawler Crane

Manuals Included: Operator Manual (1,109 pages), Parts Manual (4,922 pages), Maintenance Manual (688 pages), Schematics (4 files), Load charts (128 files), Technical data (8 files), Training documents (2 files), Component manuals (5 files), CDs and software (234 files)

Publication No.: Operator Manual: 047-1000-010; Parts Manual: 47015.1, 47013.1; Maintenance Manual: CC8800

Serial No.: 47003

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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Demag CC 8800 Crawler Crane Full Manual (Operator, Parts, Maintenance, Schematics)

The Demag CC 8800 is a heavy-lift crawler crane for long projects where the boom has to be rigged, moved and re-rigged many times. If you're taking one over or handing one on, this set puts every document for the machine in one download. A dealer or exporter would reach for it to hand the crane over with its complete documentation.

What this manual set helps you do

  • Follow the rigging steps in the operator manual (1,109 pages, English), including mounting instructions, transport drawings and the main boom and jib assembly drawings.
  • Order parts from the parts manual, the CC 8800 Spare Parts Catalogue (4,922 pages, English and German), with groups such as transmission, hydraulic motor, coupling and slew ring distribution box.
  • Lubricate and inspect to the maintenance manual (688 pages, English), which covers oils, lubricants and capacities, drives, hoists, winch service life and the slew ring connection.
  • Trace circuits and lines in the schematics (4 files, 761 pages).
  • Plan lifts with the load charts, and check the machine against the assembly documents, inspection forms and technical data that come in the same set.

Who this is for

A used crane dealer or exporter who needs to hand the CC 8800 to the next owner with everything that belongs to it. Also a workshop or rental fleet taking one in, where mechanics, operators and the parts desk all work from the same documents.

FAQ

Q: What do I receive and how is it organised?

A: One download with 503 files (314 PDF) and 21,687 PDF pages. The documents are grouped by type: operator, parts, maintenance, schematics, load charts, technical data, assembly and installation, training, diagnostics, Bosch Rexroth component manuals and more. Languages are English and German.

Q: Which machine does it fit?

A: The Demag CC 8800 crawler crane. The serial number printed on the main manual cover is 47003, so you can compare it with the plate on your machine.

Q: How does it help when I'm handing over or taking in a crane?

A: Everything for the machine sits in one place. Rigging, lubrication, parts ordering and circuit tracing each have their own manual, so each person can go straight to the one they need.

You can hand over the CC 8800 with its full documentation, or start work on it the day it arrives.

Does this manual fit your machine?

Model Serial No.
CC 8800 47003

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

1,109 pages, 24 files

  • Publication 047-1000-010 / Serial No. 47003 (540 pages)
    • Manufacturer’s Specifications
    • Safety Instructions
      • General
      • Intended Use
      • Operating Conditions and Computed Design of the Crane
    • Structure of the Crawler−mounted Crane
      • Overview
      • Superstructure
      • Undercarriage
    • Crane Operator’s Cab
      • Add−on console
      • Side panel
      • Side panel, seat console
    • Engine and Drive
      • Safety and Emergency Operation Programme
      • General
      • Checks Before Starting the Diesel Engine
    • Driving the Crawler−mounted Crane
      • General
      • Steering the Undercarriage
      • Driving without Load on Horizontal and Sloping Ground
    • Slewing and Braking the Superstructure
      • General
      • Slewing
      • Braking the Superstructure
    • Operating the Safety Equipment
      • General
      • Display LLD System
      • Operating the LLD System
    • Working with the Crane Equipment
      • Simultaneous crane movements
      • Operating Hoist 1 (H1)
      • Operating Hoist 2 (H2)
    • Working with the Superlift
      • Description of the Superlift
      • Modus operandi
      • Safety instructions for working with the Superlift
    • Operating the Air Conditioning Equipment
      • General
      • Safety Instructions
    • Parking the Crane
      • Wind Speeds
      • Lowering the Boom System
    • Radio Remote Control
      • General
      • Preparations for Assembly using the Radio Remote Control
      • Tabular Collation of the Assembly Procedures
    • Driving with the Counterweight Dolly
      • General
      • Radio Remote Control
      • Description of Mechanics
    • Working with the Superlift equipment (counterweight dolly)
      • General
      • Modus operandi
      • Safety instructions for working with Superlift equipment with counter
  • Serial No. 47003 (569 pages)
    • Crane Mounting Instructions Foreword
    • Crawler Crane Mounting Instructions Contents
    • Transport Drawings and Component Identification
    • Main Boom Assembly Drawings Part I
    • Main Boom Assembly Drawings Part II
    • Mounting Instructions
    • Jib II Mounting Instructions
    • Jib III Mounting Instructions
    • Vessel Mounting Instructions
    • CC 8800 Manufacturer’s Specifications
    • CC 8800 Operating Manual Foreword
    • CC 8800 Manual Index
    • CC 8800 Safety Instructions
    • CC 8800 Crawler Crane Structure
    • CC 8800 Crane Operator’s Cab
    • CC 8800 Engine and Drive
    • CC 8800 Crawler Crane Driving
    • Slewing and Braking the Superstructure
    • Operating the Safety Equipment
    • Working with the Crane Equipment
    • Driving with the Counterweight Dolly
    • Operating the Air Conditioning
    • Radio Remote Control

Parts Manual Table of Contents

4,922 pages, 3 files

  • Publication 47015.1 (1,835 pages)
    • Mounting Parts
    • Mounting Undercarriage Cat Walk
    • PIN
    • Mounting Rotary Joint
    • Frame
    • Hydr. Cylinder
    • Seal Kit
    • Mounting Outrigger Cylinder
    • Cylinder
    • Support Plate
    • Mounting Pin Locking
    • Pin Locking
    • Pin-locking Cylinder
    • Hydraulic-motor
    • Basic Pump
    • Transmission Assy
    • Pump Displacement
    • Control Unit
    • Engine
    • Transmission
    • Intermediate Plate
    • Brake Valve With Plate
    • Lube Pump
    • Circuit Plate
    • Distrubitions Box Slew Ring
    • Cable
    • Distribution Box
    • Control Plate Assy
    • Directional Spool Valve
    • Solenoid Valve
    • Coupling Sleeve
    • Coupling
    • Filter Barrel
    • Hydraulic Track Frame
    • Hoses
    • Pin Locking Unit
    • Mounting Bracket
    • Hose Clamp
    • Mounting Slew Ring
    • Slew Ring
    • Slew Gear
    • Carrier, Pump Assy
    • Door Lock
    • Catwalks And Ascents
    • Safety Device
    • Drive
    • Engine Om 502 La
    • Oil Pump
    • Filter Element
    • Variable Displacement Pump
    • Hydraulic Transmission
    • Connector Plate
    • Governor Unit
    • Flanged Nut
    • O-ring
    • Carrier, Pump
    • Shuttle Valve
    • Hydraulic Pump
    • Hydr. Pump
    • Transmission, Assy
    • Pressure Valve
    • Pressure Relief Valve
    • Shut Down Valve
    • NUT
    • Gear Pump Kit, Assy
    • Gear Pump Kit
    • Filter Mounting
    • Filter Head
    • Spring
    • Pump Combination
    • Control Valve
    • Pump Distributor Gear
    • Vm Cooling System
    • Power Unit, Assy
    • Hydraulic System Pump
    • Oil Pipe
    • Fuel System
    • Fuel-water Separator
    • Exhaust System
    • Equalizing Tank
    • Expansion Tank
    • Electric Cooling Water
    • Suction Line
    • Cylinder Head Bolt
    • Cooling
    • Oil Cooler
    • Fuel Tank
    • Hydraulic Tank Cpl
    • Return Oil Filter
    • Cover (for Cleaning)
    • Air Filter
    • Service Kit
    • Mounting Heat Protection
    • Mounting Bulkhead
    • Mounting Noise Insulation
    • Window Hood
    • Heater And Air Condition
    • Heater Assembly
    • Air Conditioning Equipment
    • Wiper Equipment
    • Covering
    • Mounting Seat
    • Seat
    • Seat Support
    • Control Parts
    • Hydr. System
    • Control Block
    • Plate
    • Valve Block
    • Pre-control Valve
    • Hydraulic Pre-assembly Cc 8800-1
    • Remote Control Manifolds
    • Pressure Reducing Valve
    • Pressure Control Valve
    • Directional Seat Valve
    • Valve
    • Hoses Pre-assembly Cc 8800-1
    • Add. Parts Container For Twinoperation
    • Switch
    • Push-toggle Switch
    • Electric Seat Driver
    • Pilot Control Lever
    • Lamp
    • Switch Box 24v Housing, Empty
    • Oval Lamp
    • Mounting Plate Plugs Cpl
    • Cable Channel
    • Hydr. System Front Frame
    • Hoses Hydr. System Front Frame Cc 8800-1
    • Hydr. System Dolly
    • Socket Box
    • Sheave
    • Unterwagen / Chassis
  • Publication 47013.1 (1,325 pages)
    • Chassis
      • MOUNTING PARTS
      • INTERMEDIATE SECTION CPL
      • Cross bar complete
    • Superstructure
      • Mounting parts
      • Slew ring
      • Container kpl
    • Attachment
      • MOUNTING A-FRAME
      • MOUNTING MAIN BOOM
      • JIB BOOM
    • WINCH AND ROPES
      • mounting winch
      • Mounting winch H3
      • derricking winch
    • HOOK BLOCKS
      • Hook Block 2x500t
      • HOOK BLOCK 100 METRIC TONS
    • Dolly
      • DOLLY
      • CONNECTING FRAME
      • mounting serial plate
    • Maintenance Parts
      • MAINTENANCE PARTS DRIVE MOTOR
      • MAINTENANCE PARTS AIR FILTER
      • MAINTENANCE PARTS FUEL SYSTEM
    • Tool
  • Publication 47013.1 (1,762 pages)

    Same chapters as the edition above (another edition or language of this manual).

Maintenance Manual Table of Contents

688 pages, 23 files

  • Foreword
  • Safety Instructions
  • System
  • Service Life of the Winches
  • Fuels and Lubricants
  • Oils, Lubricants and Capacities
  • Lubrication and Maintenance Schedule
  • Drive
  • the External Screw Connections
  • Slew Ring Connection
  • Operational Reliability of the Fixing Bolts
  • Slew Gear
  • Hoists
  • the Rope Drum Bearings
  • the Screw Connections if Necessary
  • Luffing gears
  • Derricking Gear
  • Equipment
  • and Equipment
  • for Cracks in the Welds
  • for Cracks
  • the Length
  • Hydraulic System
  • Replacing the Return Oil Filter
  • Replacing the Aeration Filter
  • Checking the Flexible Pressure Tubing
  • Replacing the Flexible Pressure Tubing
  • Checking the Accumulator Initial Gas Pressure
  • Checking the Oil Level
  • Checking the Screw Connections
  • Air Conditioning
  • Electrical System
  • on the Rotary Joint to the Undercarriage
  • Fuel System
  • Cooling, Air Intake and Exhaust System
  • Crane Operator’s Cab
  • Undercarriage
  • and Checking the Track Tension in the Case of Running Noises
  • if Necessary
  • Counterweight carriage
  • Visual Inspections

Also in this set

  • Schematics (4 files, 761 pages)
  • Load charts (128 files, 6,748 pages)
  • Technical data (8 files, 32 pages)
  • Assembly and installation (53 files, 3,338 pages)
  • Diagnostic documents and software (1 file, 158 pages)
  • Training documents (2 files, 3,605 pages)
  • Inspection forms (1 file, 6 pages)
  • Component manuals (5 files, 320 pages)
    • Bosch Rexroth
  • CDs and software (234 files)
    • CC8800
    • Parts
  • Other documents (15 files)

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