Description

Doosan 1760XL, DSL802 Skid Steer Loader Shop Manual

Doosan 1760XL, DSL802 Skid Steer Loader Index:

1. FOREWORD
2. ENGINE
2.1. General Information
2.1.1. Introduction 2.1.4. POWERPART Recommended Consumable
2.1.2. Engine Identification Products
2.1.3. Safety
2.2. Specifications
2.2.1. Basic Engine Data 2.2.3. Compression Test Data
2.2.2. Recommended Torque Tensions
2.3. Cylinder Head Assembly
2.3.1. General Description 2.3.6. Cylinder Head Assembly
2.3.2. Rocker Cover 2.3.7. Valves and Valve Springs
2.3.3. Rocker Assembly 2.3.8. Valve Guides
2.3.4. Valve Tip Clearances 2.3.9. Cylinder Head
2.3.5. Valve Springs 2.3.10. Data and Dimensions
2.4. Piston and Connecting Rod Assembly
2.4.1. General Description 2.4.6. Piston and Piston Rings
2.4.2. Big End Bearing 2.4.7. Connecting Rod
2.4.3. Piston and Connecting Rod Assembly 2.4.8. Small End Bush
2.4.4. Piston Rings 2.4.9. Data and Dimensions
2.4.5. Piston and Connecting Rod Assembly
2.5. Crankshaft Assembly
2.5.1. General Description 2.5.5. Main Bearings
2.5.2. Crankshaft Pulley 2.5.6. Crankshaft
2.5.3. Rear Oil Seal 2.5.7. Data and Dimensions
2.5.4. Thrust Washers
2.6. Timing Case and Drive Assembly
2.6.1. General Description 2.6.6. Camshaft Assembly for the Fuel Injection Pump
2.6.2. Timing Case 2.6.7. Camshaft Assembly and Tappets for the Valve
2.6.3. Front Oil Seal 2.6.8. Crankshaft Gear
2.6.4. Idler Gear 2.6.9. Backplate for the Timing case
2.6.5. Idler Hub 2.6.10. Data and Dimensions
2.7. Cylinder Block Assembly
2.7.1. General Description 2.7.3. Data and Dimensions
2.7.2. Cylinder Block
2.8. Engine Timing
2.8.1. General Description 2.8.2. Data and Dimensions

2.9. Aspiration System
2.9.1. Closed Breather System
2.10. Lubrication System
2.10.1. General Description 2.10.5. Oil strainer and Suction Pipe Assembly
2.10.2. Filter Canister 2.10.6. Lubricating Oil Pump
2.10.3. Filter Head 2.10.7. Relief Valve
2.10.4. Sump 2.10.8. Data and Dimensions
2.11. Fuel System
2.11.1. General Description 2.11.5. Fuel Injection Pump
2.11.2. Fuel Filter Element 2.11.6. Fuel Injection Pump Controls
2.11.3. Atomisers 2.11.7. Data and Dimensions
2.11.4. Fuel Lift Pump
2.12. Cooling System
2.12.1. General Description 2.12.4. Fan
2.12.2. Thermostat 2.12.5. Cooling System
2.12.3. Coolant Pump 2.12.6. Data and Dimensions
2.13. Flywheel and Flywheel Housing
2.13.1. General Description 2.13.3. Ring Gear
2.13.2. Flywheel
2.14. Electrical Equipment
2.14.1. Alternators 2.14.3. Starting Aid
2.14.2. Starter Motors 2.14.4. Electrical Stop Solenoid
2.15. Auxiliary Equipment
2.15.1. General Description 2.15.3. Technical Data
2.15.2. Power Take-off Assembly
2.16. List of Special Tools
3. VEHICLE
3.1. Specifications
3.1.1. Dimensional & Performance Specifications 3.1.3. Special Torque etc.
3.1.2. Service Schedule
3.2. Disassembly & Assembly
3.2.1. Quick-Tach 3.2.10. Chain Drive System
3.2.2. Bucket Cylinder 3.2.11. Hydrostatic Pump
3.2.3. Boom Lock & Boom Cylinder 3.2.12. Control Valve
3.2.4. Boom Assemby & Boom Stopper 3.2.13. Oil Filter
3.2.5. Canopy 3.2.14. Hydraulic Motor
3.2.6. Drive Control System 3.2.15. Muffer
3.2.7. Hydraulic Control System 3.2.16. Radiator & Oil Cooler
3.2.8. Parking Lock Assembly 3.2.17. Flexible Coupling Assembly
3.2.9. Throttle Control 3.2.18. Wheel & Tire
4. HYDRAULIC & HYDROSTATIC SYSTEM
4.1. Systems Operation
4.1.1. Hydraulic System 4.1.4. Optional Bucket Self-Leveling System
4.1.2. HST System 4.1.5. HST Pump
4.1.3. Hydraulic Control Valve 4.1.6. HST Motor
4.2. Specifications
4.2.1. Hydrostatic Systems 4.2.2. Hydraulic Systems
4.3. Testing & Adjusting
4.3.1. Trouble shooting 4.3.3. Hydrostatic System
4.3.2. Hydraulic System
4.4. Disassembly & Assembly
4.4.1. HST Pump 4.4.4. Boom Cylinder
4.4.2. HST Motor 4.4.5. Bucket Cylinder
4.4.3. Hydraulic Control Valve
4.5. Hydraulic Schematic
5. ELECTRICAL SYSTEMS
5.1. E/G Starting & Stop System
5.2. Preheating System
5.3. Charging System
5.4. Instrument Panel Layout
5.4.1. Monitoring System
5.5. Operation of the related parts in momentary control &
detent control-1760XL/DSL820
5.5.1. Thumb Control
5.6. LIGHTS and OPTIONS
5.7. Item Descriptions and Functions
5.8. Trouble shooting
5.8.1. Test Equipment
5.8.2. Trouble shooting Guide

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