Description
Doosan D430 Diesel Engine Skid Steer Loaders Shop Manual (SB4035E00)
Doosan D430 Diesel Engine Skid Steer Loaders Index:
Index
Engine
Engine Disassembly…………………………………………..5
Inspection and Repair ………………………………………10
Cylinder Head Inspection……………………………..10
Replacing Combustion Chamber Insert………….10
Valve Spring Inspection ……………………………….10
Valve Inspection ………………………………………….11
Valve Stem and Guide Inspection………………….11
Replacing Valve Guide…………………………………11
Valve Seat Inspection and Refacing ……………..12
Checking Contact between Valve and Valve Seat …12
Rocker Arm and Shaft Inspection ………………….12
Cylinder Block Inspection……………………………..13
Liner Inspection…………………………………………..13
Checking Piston Clearance…………………………..14
Piston and Piston Ring Inspection …………………14
Checking Piston Pin and Bush ……………………..14
Checking Connecting Rod Alignment …………….15
Crankshaft and Bearing Inspection………………..15
Camshaft Inspection ……………………………………16
Checking Idlegear and Spindle……………………..17
Checking Tappet and Guide Clearance ………….17
Checking Push Rod …………………………………….17
Cylinder Liner Repalcement ………………………..18
Engine Assembly …………………………………………….19
Engine Installation …………………………………………..27
Checking Compression Pressure ………………………27
Lubrication System
Lubricating Circuit …………………………………………..28
Oil Pump ……………………………………………………….29
Oil Pressure Relief Valve …………………………………31
Oil Pressure Switch …………………………………………31
Checking Oil Pressure …………………………………….31
Oil Filter …………………………………………………………32
Cooling System
Cooling Circuit …………………………………………………33
Antifreeze Solution …………………………………………..34
Radiator Inspection ………………………………………….34
Thermostat ……………………………………………………..34
Water Pump…………………………………………………….35
“V” Belt and Tension Adjustment ………………………..37
Fuel System
Fuel Flow System…………………………………………….38
Fuel Filter ……………………………………………………….38
Fuel Injection Pump………………………………………….38
Magnet Valve…………………………………………………..44
Fuel Injection Nozzles ………………………………………45
Electrical System
Summary ………………………………………………………..48
Trouble Shooting ……………………………………………..49
Alternator ………………………………………………………..50
Starting Motor………………………………………………….53
Glow Plug ……………………………………………………….58
Glow Plug Relay………………………………………………58
Technical Data…………………………………………………59
Technical Data……………………………………….59
