Description
Doosan Daewoo Mega 160, 160TC Wheel Loader Shop Manual (Serial Number 1021, 1001 and Up)
Doosan Daewoo Mega 160, 160TC Wheel Loader Index:
Safety
Wheel Loader Safety S0103000
To the Operator of a Daewoo Wheel Loader
General Safety Essentials
Location of Safety Labels
Unauthorized Modifications
Work-Site Precautions
Operation
Equipment
Maintenance
Shipping and Transportation
Specifications
Specifications for Mega 160 / 160TC S0203050
Component Locations
General Specifications
Working Range and Dimensions
Material Weight
General Maintenance
General Maintenance Procedures S0302000
Welding Precautions and Guidelines
Hydraulic System – General Precautions
Maintenance Service and Repair Procedure
Hydraulic System Cleanliness and Oil Leaks
Cleaning and Inspection
Standard Torques S0309000
Torque Values for Standard Metric Fasteners
Torque Values for Standard U.S. Fasteners
Type 8 Phosphate Coated Hardware
Torque Values for Hose Clamps
Torque Values for Split Flanges
Torque Wrench Extension Tools
Upper Structure
Counterweight S0403020
Specifications
Counterweight
Fuel Transfer Pump S0405500
General Description
Replacement of Rotor and Vane
Replacement of Rear Cover
Replacement of Armature
Hydraulic oil tank S0406020
General Description
Lower Structure and Chassis
Center Joint (Articulation Joint) S0502000
General Description
Engine and Drive Train
Axle (Clark-Hurth) S0602000
Introduction
General Description
Troubleshooting
Special Tools
Clark-Hurth Axle Identification
Air-Conditioner S0605050K
General Description
Refrigerant Circulation
Control Panel
Control Specifications
Temperature Level Control and Display
Air Discharge According to Path Selection
Air-conditioning System Circuit Diagram
Troubleshooting
Weight of R134a Gas Used In Machines
Refrigerant System Repairs
Transmission (ZF4WG130) S0607060
Drive Train
Transmission
Layout 4 WG130 Table 1
Electro-hydraulic Control Unit HSG-94
Powershift Transmission
Transmission Error Codes (ZF) S0607900C
Abbreviations
Display
Display during operation
Definition of operating modes
Table of fault codes
Measurement of Resistance at Actuator/ sensors and Cable
Wheel Assembly S0608000
Wheel Assembly (Tire and Wheel)
Component Parts
Hydraulics
Hydraulic System S0702160
Hydraulic System
Brake System
Service Brake
Parking Brake
Accumulator S0703000
General Description
Accumulator Charging
Cylinders S0705010
General Description
Troubleshooting, Testing and Adjustment
Disassembly
Cleaning and Inspection (Wear Limits and Tolerances)
Reassembly
Pilot Pump (JohnS.Barnes) S0708440
General Description
Troubleshooting, Testing and Adjustment
Tools Required
Disassembly
Inspect Parts for Wear
General Information
Reverse Shaft Rotation of Pump
Reassembly
Placing Pump Back Into Service
Main Pump (Haldex G20 and G30 Series) S0708450
General Description
Troubleshooting, Testing and Adjustment
Tools Required
Disassembly
Inspect Parts For Wear
General Information
Reassembly
Placing Pump Back Into Service
Main Control Valve (Husco) S0709445
General Description
Operation
Brake and Pilot Supply Valve S0709525
General Description
Pilot Control Valve Lever S0709530
General Description
Option Solenoid Valve S0709535
Option Solenoid Valve
Priority Valve S0709650
General Description
Special Tools
Disassembly
Cleaning and Inspection (Wear Limits and Tolerances)
Reassembly
Power Steering Unit S0709720
General Description
Special Tools
Troubleshooting, Testing and Adjustment
Disassembly
Cleaning and Inspection
Reassembly
Installation
Hydraulic Schematic (Mega 160) S0793030
General Description
Mega 160 (Main) – S/N 0001 thru 1020
Mega 160 (Option) – S/N 0001 thru 1020
Mega 160 (Main) – S/N 1021 and Up
Mega 160 (W/Aux. Steering) – S/N 1021 and Up
Electrical System
Electrical System S0802170
Overview
Electric Supply System
Engine Starting Circuit
Engine Preheating System
Engine Stop System
Monitoring System
Control Unit Operation
Transmission
Transmission Electrical Circuit
Transmission Cut-off
Windshield Wiper
Lighting System
Emergency Steering System (Option)
Float Kick-out (Option)
Electrical Schematic (Mega 160) S0893030
General Description
Mega 160 (S/N 0001 thru 1020)
Mega 160 (w/Aux. Steering) (S/N 0001 thru 1020)
Mega 160 (S/N 1021 and Up)
Attachments
Loader Arm Assembly S0904010
Load Handling System
Cylinders
