Description
Doosan DL300-5TRAV Wheel Loader Operation and Maintenance Manual (Serial Number 10001 and Up)
Doosan DL300-5TRAV Wheel Loader Index:
Foreword …………………………………………………………………………0-1
Safety Messages ……………………………………………………………………. 0-2
AEM Safety Manual
(North America Only) ………………………………………………………………. 0-3
Product Information…………………………………………………………………. 0-4
Product Identification ………………………………………………………………. 0-5
Federal Emission Control Systems……………………………………………. 0-6
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Operation …………………………………………………………………………….. 1-25
Maintenance ………………………………………………………………………… 1-40
Transportation………………………………………………………………………. 1-56
Environment and Circumstances …………………………………………….. 1-58
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-5
Steering Console and Pedals …………………………………………………… 2-6
Gauges ……………………………………………………………………………….. 2-17
Quick Coupler Key Switch ……………………………………………………… 2-20
Front Instrument Panel ………………………………………………………….. 2-21
Multifunction Gauge and Graphic Information Display………………… 2-26
Right Side Switch Panel…………………………………………………………. 2-58
Various Cabin Locations ………………………………………………………… 2-69
Heater and Air Conditioner Operation………………………………………. 2-74
Stereo/CD Player (Optional) …………………………………………………… 2-80
Seat Adjustment Mechanical Suspension…………………………………. 2-81
Seat Belt ……………………………………………………………………………… 2-84
Door Side Latch ……………………………………………………………………. 2-85
Arm Rest……………………………………………………………………………… 2-86
Fuse Box/Relay…………………………………………………………………….. 2-86
Electrical System Master Switch……………………………………………… 2-89
Engine Block Heater ……………………………………………………………… 2-89
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-14
Machine Travel …………………………………………………………………….. 3-21
If Engine Stalls While Traveling ………………………………………………. 3-24
Working in Water ………………………………………………………………….. 3-24
Towing ………………………………………………………………………………… 3-25
Machine Shut Down………………………………………………………………. 3-32
Operation of Attachment ………………………………………………………… 3-34
Bucket Angle Indicator …………………………………………………………… 3-34
Boom Raise Kick-out …………………………………………………………….. 3-35
Adjustment of Bucket Position Switch………………………………………. 3-36
Operation Under Abnormal Conditions …………………………………….. 3-37
Long Term Storage ……………………………………………………………….. 3-42
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue®) Coolant ……………………………… 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Table of Contents
III
DL300-5TRAV
Fluid Capacities ……………………………………………………………………. 4-29
Lubrication and Service Chart…………………………………………………. 4-30
Maintenance Intervals……………………………………………………………. 4-34
10 Hour / Daily Service ………………………………………………………….. 4-36
50 Hour / Weekly Service ………………………………………………………. 4-47
50 Hour / Monthly Service………………………………………………………. 4-52
500 Hour / 3 Month Service ……………………………………………………. 4-61
1,000 Hour / 6 Month Service …………………………………………………. 4-70
1,500 Hour / 9 Month Service …………………………………………………. 4-85
2,000 Hour / Yearly Service ……………………………………………………. 4-87
Standard Bolt Torque Chart ……………………………………………………. 4-94
Electrical System ………………………………………………………………….. 4-95
Engine Cooling System………………………………………………………….. 4-96
Handling of Accumulator………………………………………………………… 4-99
Hydraulic Pressure Checks…………………………………………………… 4-101
Long Term Storage ……………………………………………………………… 4-107
Parking Brake Adjustment ……………………………………………………. 4-108
Severe Conditions Maintenance ……………………………………………. 4-111
Tires………………………………………………………………………………….. 4-112
Transmission Recalibration………………………………………………….. 4-115
Transportation………………………………………………………………….5-1
Transporting Machine ……………………………………………………………… 5-2
Lifting Machine……………………………………………………………………….. 5-6
Troubleshooting……………………………………………………………….6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-2
Working Range and Dimensions ………………………………………………. 7-3
Working Capacities …………………………………………………………………. 7-5
Approximate Weight of Workload Materials………………………………… 7-6
Index ……………………………………………………………………………….8-1
