Description
Doosan DX210WMH-5 Wheeled Excavator Operation and Maintenance Manual (Serial Number 1001 and Up)
Doosan DX210WMH-5 Wheeled Excavator Index:
Foreword …………………………………………………………………………0-1
AEM Safety Manual (North America Only) …………………………………. 0-6
Federal and California Emission Control Systems……………………….. 0-7
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-21
Transportation………………………………………………………………………. 1-33
Operation …………………………………………………………………………….. 1-35
Maintenance ………………………………………………………………………… 1-53
Environment and Circumstances …………………………………………….. 1-69
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-8
Operational Controls and Panels …………………………………………….. 2-10
Elevating Cabin…………………………………………………………………….. 2-36
Display Monitor …………………………………………………………………….. 2-37
User Menu …………………………………………………………………………… 2-63
Heater and Air Conditioner Control Panel…………………………………. 2-99
Stereo ……………………………………………………………………………….. 2-105
Miscellaneous Electrical Devices…………………………………………… 2-106
Seat Adjustment………………………………………………………………….. 2-109
Engine Emergency Stop Switch…………………………………………….. 2-113
Emergency Exit Glass Breaking Tool …………………………………….. 2-113
Miscellaneous Convenience Devices …………………………………….. 2-114
Miscellaneous Access Covers and Doors……………………………….. 2-121
Air Gun and Compressor (Optional) ………………………………………. 2-123
Swing Lock Pin and Mechanism……………………………………………. 2-126
Wheel Chocks…………………………………………………………………….. 2-126
Operation…………………………………………………………………………3-1
To Operate a New Material Handler ………………………………………….. 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Safety Lever…………………………………………………………………………. 3-18
Travel ………………………………………………………………………………….. 3-19
Operating Instructions……………………………………………………………. 3-28
Operating Precautions …………………………………………………………… 3-40
Parking Material Handler ……………………………………………………….. 3-45
Towing Procedure…………………………………………………………………. 3-46
Attachments …………………………………………………………………………. 3-49
Lifting Objects ………………………………………………………………………. 3-54
Operation Under Abnormal Conditions …………………………………….. 3-56
Long Term Storage ……………………………………………………………….. 3-64
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………… 4-13
Handling Oil, Fuel, DEF (AdBlue®), Coolant …………………………….. 4-14
Electrical System Maintenance……………………………………………….. 4-20
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-21
Fluid Capacities ……………………………………………………………………. 4-26
Table of Recommended Lubricants …………………………………………. 4-27
Maintenance Intervals……………………………………………………………. 4-30
10 Hour / Daily Service ………………………………………………………….. 4-33
50 Hour / Weekly Service ………………………………………………………. 4-47
250 Hour / Monthly Service…………………………………………………….. 4-54
500 Hour / 3 Month Service ……………………………………………………. 4-57
1,000 Hour / 6 Month Service …………………………………………………. 4-70
2,000 Hour / Yearly Service ……………………………………………………. 4-80
4,000 Hour / Biennial Service …………………………………………………. 4-91
Table of Contents
III
DX210WMH-5
4,500 Hour / Biennial Service …………………………………………………. 4-92
12,000 Hour / 6 Year Service………………………………………………….. 4-95
Air-conditioning System …………………………………………………………. 4-96
Bolt and Nut Inspection………………………………………………………….. 4-97
Electrical System ………………………………………………………………… 4-106
Engine Cooling System………………………………………………………… 4-110
Fuel Transfer Pump (Optional) ……………………………………………… 4-114
Handling of Accumulator………………………………………………………. 4-116
Tires and Wheels ………………………………………………………………… 4-118
Venting and Priming Hydraulic System and Other Components … 4-123
Maintenance in Special Conditions………………………………………… 4-126
Transportation………………………………………………………………….5-1
Loading and Unloading ……………………………………………………………. 5-2
Trailer Loading/Unloading Procedures ………………………………………. 5-5
Lifting Machine……………………………………………………………………….. 5-9
Troubleshooting……………………………………………………………….6-1
Electrical System ……………………………………………………………………. 6-1
Engine…………………………………………………………………………………… 6-2
Turbocharger …………………………………………………………………………. 6-6
Cooling Fan……………………………………………………………………………. 6-7
Lubrication System …………………………………………………………………. 6-7
Hydraulic System ……………………………………………………………………. 6-8
Air Compressor (Optional) ……………………………………………………….. 6-9
Swing System ………………………………………………………………………. 6-10
Travel System………………………………………………………………………. 6-10
Steering……………………………………………………………………………….. 6-12
Brakes…………………………………………………………………………………. 6-12
Elevating Cabin…………………………………………………………………….. 6-13
Specification ……………………………………………………………………7-1
Standard Specification …………………………………………………………….. 7-1
Overall Dimensions…………………………………………………………………. 7-2
Disassembled Parts, Dimension and Weight………………………………. 7-3
Working Range ………………………………………………………………………. 7-6
Material Handler Rated Lift Capacity Tables ………………………………. 7-7
Index ……………………………………………………………………………….8-1
