Description

Doosan MT26 Series 3, MT31 Series 3, MT36, MT41 Articulated Dump Truck Operation and Maintenance Manual (Serial Number 810109 and Up)

Doosan MT26 Series 3, MT31 Series 3, MT36, MT41 Articulated Dump Truck Table of Contents:

Table of contents 1. Foreword
1. Foreword…………………………………………………… 5-8
Foreword……………………………………………………. 5
Safety information………………………………………… 6
Introduction…………………………………………………. 7
2. Safety Instructions…………………………………….. 3-32
3. Operating controls ……………………………………. 3-42
Overview of the instruments and controls…… 3
Instruments …………………………………………… 4
Warning / indicator lights………………………….. 9
Switches………………………………………………… 19
Controls…………………………………………………. 25
Cab ventilation………………………………………… 33
Other cab equipment……………………………….. 37
4. Running-in period……………………………………… 3-6
1. Running-in operation……………………………….. 3
2. Running-in services…………………………………. 4
5. Operating Instructions……………………………….. 3-35
Precautions on work sites…………………………….. 3
Some simple rules to be observed prior to
operation…………………………………………………….. 6
1. Starting the engine………………………………….. 7
2. Operating the dump truck…………………………. 9
3. Parking the dump truck……………………………. 22
4. Stopping the engine………………………………… 22
5. Checks after stopping the engine………………. 23
6. Loading and tipping…………………………………. 23
7. Tyre handling………………………………………….. 25
8. Cold weather………………………………………….. 27
9. Long term storage…………………………………… 28
10. Battery power assistance…………………………. 29
11. Towing the dump truck……………………………… 30
12. Manual release of parking brake……………….. 30
13. Manual release of the tip valve…………………. 31
14. Troubleshooting………………………………………. 32
6. Lubricants…………………………………………………. 3-14
7. Maintenance………………………………………………. 3-70
Maintenance precautions……………………………… 3
Maintenance table……………………………………….. 5
Initial 100 Hours Service………………………………. 8
Initial 250 Hours Service MT26/31 SIII……………. 11
Initial 500 Hours Service………………………………. 13
8 Hours / Daily Service…………………………………. 15
40 Hours / Weekly Service……………………………. 25
250 Hour Service MT26/31 SIII……………………… 27
500 Hours Service……………………………………….. 28
1000 Hours Service……………………………………… 44
2000 Hours Service……………………………………… 57
4000 Hours Service……………………………………… 65
Yearly recommended maintenance………………… 69
8. Technical Data…………………………………………… 3-19
Measurements…………………………………………….. 3
Engine……………………………………………………….. 4
Transmission………………………………………………. 4
Hydraulic system…………………………………………. 5
Tyre pressures…………………………………………….. 5
Electrical system…………………………………………. 6
Metering conversion table…………………………….. 7
Tool kit content …………………………………………… 7
Performance chart……………………………………….. 8
Engine and retarder brake capacity chart ………. 11
Torque limits for bolts……………………………………. 14
Reference information………………………………….. 14
Consumable parts……………………………………….. 14
Product signs………………………………………………. 15
Periodic service…………………………………………… 17
9. Index…………………………………………………………. 2-6

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