Description

Doosan MT36, MT41 Articulated Dump Truck Operation and Maintenance Manual (Serial Number 810110 and Up)

Doosan MT36, MT41 Articulated Dump Truck Table of Contents:

1. Foreword ……………………………………………………….. 5 – 8
Foreword…………………………………………………………….. 5
Safety information ……………………………………………….. 6
Introduction …………………………………………………………. 7
2. Safety instructions ………………………………………. 9 – 40
3. Operating controls ……………………………………… 41 – 78
Overview of the instruments and controls …………….. 43
Instruments ………………………………………………………. 44
Warning / indicator lights ……………………………………. 49
Switches …………………………………………………………… 55
Controls ……………………………………………………………. 61
Cab ventilation …………………………………………………… 69
Other cabin equipment ………………………………………. 73
4. Running-in period ……………………………………….. 79 – 84
Running-in operation …………………………………………. 81
Running-in services …………………………………………… 82
5. Operating instructions ………………………………..85 -120
Precautions on worksites ……………………………………. 87
Some simple rules to be observed prior to operation 90
Starting the engine …………………………………………….. 91
Operating the dump truck ……………………………………. 93
Parking the dump truck …………………………………….. 105
Stopping the engine …………………………………………. 105
Checks after stopping the engine ………………………. 106
Loading and tipping …………………………………………. 106
Tyre handling …………………………………………………… 108
Cold weather …………………………………………………… 110
Long term storage ……………………………………………. 111
Battery power assistance ………………………………….. 112
Towing the dump truck ……………………………………… 113
Manual release of parking brake ……………………….. 113
Manual release of the tip valve ………………………….. 114
Troubleshooting ………………………………………………. 115
6. Lubricants ………………………………………………. 121 – 128
Lubrication schedule ………………………………………… 123
Oil specification sheet ………………………………………. 125
Filling capacities ………………………………………………. 126
Transmission oil list ………………………………………….. 127
7. Maintenance …………………………………………… 129 – 188
Maintenance precautions …………………………………. 131
Maintenance table……………………………………………. 133
8 Hours / Daily service ……………………………………… 135
40 Hours / Weekly service …………………………………. 147
500 Hours Service……………………………………………. 149
1000 Hours Service …………………………………………. 165
2000 Hours Service …………………………………………. 179
4000 Hours Service …………………………………………. 185
Yearly recommended maintenance …………………… 187
8. Technical data ………………………………………… 189 – 202
Measurements …………………………………………………. 191
Engine …………………………………………………………….. 192
Transmission …………………………………………………… 192
Hydraulic system ……………………………………………… 193
Tyre pressures …………………………………………………. 193
Electrical system ………………………………………………. 194
Metering conversion table …………………………………. 195
Tool kit content …………………………………………………. 195
Performance chart ……………………………………………. 196
Engine and retarder brake chart ………………………… 197
Torque limit tables ……………………………………………. 198
Table of contents
Reference information (fill in tables) ………………….. 198
Consumeable parts ………………………………………….. 198
Product signs …………………………………………………… 199
Periodic service (fill in tables) ……………………………. 200
9. Alphabetical Index ………………………………….. 203 – 208

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