Description
Doosan MT41 Articulated Dump Truck Operation and Maintenance Manual (Serial Number 810001 and Up)
Doosan MT41 Articulated Dump Truck Table of Contents:
1. Foreword ……………………………………………………….. 5 – 8
Foreword …………………………………………………………….. 5
Safety information ………………………………………………… 6
Introduction …………………………………………………………. 7
2. Safety instructions ………………………………………. 9 – 40
3. Operating controls ……………………………………… 41 – 78
Overview of the instruments and controls …………….. 43
Instruments ………………………………………………………. 44
Warning / indicator lights ……………………………………. 49
Switches …………………………………………………………… 55
Controls ……………………………………………………………. 61
Cab ventilation …………………………………………………… 69
Other cabin equipment ………………………………………. 73
4. Running-in period ……………………………………….. 79 – 84
Running-in operation …………………………………………. 81
Running-in services …………………………………………… 82
5. Operating instructions ………………………………..85 -116
Some simple rules to be observed prior to operation 87
Starting the engine …………………………………………….. 88
Operating the dump truck …………………………………… 90
Parking the dump truck …………………………………….. 102
Stopping the engine …………………………………………. 102
Checks after stopping the engine ……………………… 103
Loading and tipping …………………………………………. 103
Tyre handling …………………………………………………… 105
Cold weather …………………………………………………… 107
Long term storage……………………………………………. 108
Battery power assistance …………………………………. 109
Towing the dump truck ……………………………………… 110
Manual release of parking brake ……………………….. 110
Manual release of the tip valve ………………………….. 111
Troubleshooting ………………………………………………. 112
6. Lubricants ………………………………………………. 117 – 124
Lubrication schedule ………………………………………… 119
Oil specification sheet ………………………………………. 121
Filling capacities ………………………………………………. 122
Transmission oil list ………………………………………….. 123
7. Maintenance …………………………………………… 125 – 184
Maintenance precautions …………………………………. 127
Maintenance table……………………………………………. 129
8 Hours / Daily service ……………………………………… 131
40 Hours / Weekly service …………………………………. 143
500 Hours Service……………………………………………. 145
1000 Hours Service …………………………………………. 161
2000 Hours Service …………………………………………. 173
4000 Hours Service …………………………………………. 181
Yearly recommended maintenance …………………… 183
8. Technical data ………………………………………… 185 – 198
Measurements …………………………………………………. 187
Engine …………………………………………………………….. 188
Transmission …………………………………………………… 188
Hydraulic system ……………………………………………… 189
Tyre pressures …………………………………………………. 189
Electrical system ………………………………………………. 190
Metering conversion table …………………………………. 191
Tool kit content …………………………………………………. 191
Performance chart ……………………………………………. 192
Engine and retarder brake chart ………………………… 193
Torque limit tables ……………………………………………. 194
Table of contents
Reference information (fill in tables) ………………….. 194
Consumeable parts ………………………………………….. 194
Product signs …………………………………………………… 195
Periodic service (fill in tables) ……………………………. 196
9. Alphabetical Index ………………………………….. 199 – 204
