Description

Epiroc Scooptram EST2D Operation Manual

Epiroc Scooptram EST2D Index:

Chapter 1: Safety
Reference ………………………………………………. 1
Chapter 2: Vehicle Overview
Vehicle Components ……………………………… 3
Load and Power Frame ……………………………. 3
Technical Data ………………………………………. 5
Dimensions …………………………………………… 5
Short frame …………………………………………5
Long frame………………………………………….5
Weight …………………………………………………. 5
Short frame …………………………………………5
Axle load ………………………………………… 5
Long frame………………………………………….6
Axle load ………………………………………… 6
Capacity ……………………………………………….. 6
Speed …………………………………………………. 6
Miscellaneous ……………………………………….. 6
Vehicle Description…………………………………. 7
Vehicle Identification ………………………………. 7
Chapter 3: General Safety Instructions
Operation Safety Recommendations ……… 9
Prevent Vehicle Roll Over …………………………. 9
Parking and Switching off the Motor …………….. 9
Use of Wheel Chocks ……………………………. 10
Locations ………………………………………….10
Level grade ……………………………………. 10
Uphill grade ……………………………………. 10
Downhill grade ………………………………… 10
Considerations ……………………………………10
Mechanical Failures……………………………….. 11
Know Your Work Area ……………………………. 11
Entering the Vehicle……………………………….. 11
Operating on Ramps………………………………. 11
Vehicle Right-of-Way ……………………………… 11
Chapter 4: Controls and Indicators
Introduction ………………………………………….. 13
Hand and Foot Controls ………………………..15
Steering, Dump and Hoist ………………………..15
Steering lever……………………………………..15
Dump lever ………………………………………. 15
Hoist lever ……………………………………….. 15
Gear and Directional Selection Levers …………16
Gear selector lever ……………………………… 16
Direction lever (standard) ………………………. 16
Foot Pedals…………………………………………..16
Brake pedal ……………………………………… 16
SAHR brake pedal (option) ……………………16
Inching pedal…………………………………….. 16
Control Panel …………………………………………17
Buttons and Switches ……………………………..18
Warning Lamps and Indicators ………………….19
Gauges and Meters ………………………………..19
Miscellaneous Controls …………………………21
Main Curcuit Breaker……………………………….21
Startbox ……………………………………………….21
Parking Brake Override (option) …………………21
Hydraulic Hand-Pump (option) …………………..22
Fire Fighting System (option) …………………….22
Chapter 5: Operating Instructions
Before Starting……………………………………….23
Safety When Driving ………………………………23
Vehicle Startup ……………………………………..25
Start the Motor……………………………………….25
Testing the Parking Brake…………………………25
Standard brake system …………………………. 25
SAHR brake system (option) …………………… 25
Testing the Service Brakes ……………………….26
After Start Up ………………………………………..26
Driving……………………………………………………27
Parking and Switching off the Motor……….27
General Operating Instructions ……………..29
Safety………………………………………………….29
Crowd Loading ………………………………………29
Keep it Clean ………………………………………..29
Approaching the Muck Pile ……………………….29
Correct Angle ………………………………………..29
Loading ……………………………………………….30
Bucket Level Indicator ……………………………..30
Common Failures …………………………………..30
Front wheels are raised…………………………. 30
Rear wheels are raised …………………………. 30
Spinning the wheels …………………………….. 30
Wheels above the ground ………………………. 31

After loading ………………………………………… 31
Dumping the Bucket ………………………………. 32
Dump …………………………………………….. 32
Eject-O-Dump (option) ………………………….. 32
Bucket float………………………………………. 32
Miscellaneous Operating Instructions ….. 33
Tow the Vehicle ……………………………………. 33
Avoid damage to transmission …………………. 33
Towing instruction ……………………………….. 33
With standard brake system …………………. 33
With SAHR brake system (option) …………… 33
Transporting the Vehicle …………………………. 34
Trailer loading instructions ……………………… 34
Chapter 6: Preventive Maintenance
Driver Maintenance Management ………… 35
General………………………………………………. 35
Record Keeping……………………………………. 35
Maintenance Intervals …………………………. 37
Each Shift …………………………………………… 37
Daily Lubrication …………………………………… 38
Manual lubrication ………………………………. 38
Central lubricating system………………………. 38
Automatic lubricating system (option)………….. 38
Maintenance Instructions …………………….. 39
Clean the Vehicle………………………………….. 39
Rims and Tyres ……………………………………. 39
Wheel Bolts…………………………………………. 39
Vehicle ………………………………………………. 39
Check for damage ………………………………. 39
Bolted Joints ……………………………………….. 39
Vehicle Lights………………………………………. 39
Fire Extinguisher…………………………………… 40
Fire Fighting System ……………………………… 40
Fire Inspection……………………………………… 40
Motor…………………………………………………. 41
……………………………………………………. 41
Transmission……………………………………….. 41
Check oil level …………………………………… 41
Hydraulic Oil………………………………………… 42
Check oil level …………………………………… 42
Hoses and Couplings …………………………….. 42
Hydraulic Coolers …………………………………. 42
Cooling Fan…………………………………………. 42
Operator’s Seat and Seat Belt ………………….. 42
Back-up Alarm and Horn (option)………………. 43
Levers and Pedals…………………………………. 43
Service and Parking Brake ………………………. 43
Daily Lubrication …………………………………… 44
Drive line lube points……………………………..44
Articulation joints …………………………………44
Stabilizer link ……………………………………..44
Central remote lubrication ……………………….45
Remote lubrication procedure …………………..45
Lincoln Automatic Lubrication System (option) 46
Grease fill procedure …………………………….47
Check the distribution block ……………………..47
Chapter 7: Troubleshooting
Fault finding ………………………………………….. 49

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