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Grove TMS800E Truck Crane Full Manual (Operator, Parts, Service, Maintenance, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 4,470

File Size: 496.64 MB (Speed Download Link)

File Count: 133 files (72 PDF)

Brand: Grove

Model: TMS800E

Equipment Type: Truck Crane

Manuals Included: Operator Manual (494 pages), Parts Manual (1,203 pages), Service Manual (1,458 pages), Maintenance Manual (1,075 pages), Schematics (6 files), Load charts (1 file), Technical data (1 file), Component manuals (3 files), CDs and software (104 files)

Publication No.: Operator Manual: CTRL107-08, CTRL107-01, CTRL107-07; Service Manual: CTRL108-05, CTRL108-00, CTRL108-04; Maintenance Manual: CTRL067-00

Serial No.: 228525

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

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Grove TMS800E Truck Crane Full Manual (Operator, Parts, Service, Maintenance, Schematics)

The TMS800E is a Grove truck crane. It drives to site on its carrier, sets up on outriggers and lifts with its boom and jib. If you're taking on a used one that came without paperwork, this full manual set puts every document for the model in one download, so you can start work instead of chasing single books.

What this manual set helps you do

  • Operate the crane by the book: the operator manual covers controls, set-up and installation, safety information, lubrication and the maintenance checklist.
  • Order the right parts: the parts manual has exploded views for the boom assembly, folding offsetable jib boom, lights installation and more.
  • Repair and troubleshoot: the service manual runs 1,458 pages for adjustment and fault-finding.
  • Plan service work: the Shop Reference and Maintenance Guide gives intervals, lubrication and inspections, including items like the air conditioner and air dryer.
  • Trace hydraulic and electrical faults using the schematics.

Who this is for

A workshop or service company gets the most from it. The mechanic has the service manual and schematics at the bench, and the parts desk works from the same set. Used crane dealers and exporters can also hand the machine over with complete documentation.

FAQ

Q: What do I receive and how is it organised?

A: One download with 133 files (72 PDF) and 4,470 PDF pages in total, all in English. It holds the operator manual (494 pages), parts manual (1,203 pages), service manual (1,458 pages), maintenance manual (1,075 pages) and schematics (6 files, 20 pages). Load charts, technical data, component manuals, CDs and software, and other documents are also in the set.

Q: Which machine does it fit?

A: The Grove TMS800E truck crane. Every manual title carries the TMS800E name, so you can match it to your machine at a glance.

Q: How does it fit my job?

A: Operators, mechanics and the parts desk can all work from one set for the same crane. Daily checks, repairs, lubrication and parts ordering are all covered by a manual in the download.

Once it's downloaded, your whole team can work from the same documents for the TMS800E.

📘 Show Index

Table of Contents:

Operator Manual Table of Contents

494 pages, 4 files

  • Publication CTRL107-08 (134 pages)
    • SECTION 1
      • Introduction
    • SECTION 2
      • Safety Information
    • SECTION 3
      • Operating Controls and Procedures
    • SECTION 4
      • SET-UP AND INSTALLATION
    • SECTION 5
      • Lubrication
    • SECTION 6
      • Maintenance Checklist
  • Publication CTRL107-01 (130 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication CTRL107-07 (98 pages)
    • SECTION 1 Introduction
      • General
    • SECTION 2 Safety Information
      • Diesel Engine Exhaust
      • Battery Posts, Terminals, and Related Accessories
      • Safety Messages
    • SECTION 3 Operating Controls and Procedures
      • Carrier Cab
      • Superstructure Cab
      • Operating Procedures
    • SECTION 4 Set-up And Installation
      • General
      • Installing Cable On The Hoist
      • Cable Reeving
    • SECTION 5 Lubrication
      • General
      • All Weather Package & Lubricants
      • Standard Lubricants Package
    • SECTION 6 Maintenance Checklist
      • General
      • Instructions
  • Publication CTRL132-02 (132 pages)

    Same chapters as the edition above (another edition or language of this manual).

Parts Manual Table of Contents

1,203 pages, 1 file

  • BOOM ASSEMBLY – 4 SECTION
  • COMPLETE ASSEMBLY
  • EXTENSION INSTALLATION
  • FOLDING OFFSETABLE JIB BOOM
  • HOOK BLOCK 40T/35MT (W/ QUICK)
  • CARRIER INSTALLATION – BOOM EXTENSION
  • EXTENSION ASSEMBLY AND
  • INSTALLATION – BOOM
  • EXTENSION
  • BALL ASSEMBLY – OVERHAUL
  • TON SWIVEL
  • WEIGHT AND CHAIN ASSEMBLY
  • NOSE INSTALLATION – AUXILIARY BOOM
  • LIGHTS INSTALLATION – BOOM
  • KIT INSTALLATION – iFLEX 5 LMI BOOM
  • RETAINER
  • DUMMY PLUG, 2-PIN
  • KIT INSTALLATION – LMI BOOM
  • KIT – LMI AUXILARY BOOM NOSE
  • SOCKET, 3/4’’ OPEN WEDGE
  • KIT – LMI iFLEX 5 CAB
  • KIT INSTALLATION – AUXILIARY
  • BOOM EXTENSION KIT
  • EXTENSION INSTALLATION – BOOM
  • KIT – LMI WIRELESS ANEMOMETER
  • ELECTRICAL SYSTEM INSTALLATION
  • SEAT INSTALLATION – CONTROL
  • CONTROLLER ASSEMBLY – 12 VOLT RIGHT HAND
  • CONSOLE INSTALLATION – CENTER FRONT
  • CONSOLE ASSEMBLY – CENTER FRONT DISPLAY
  • HARNESS ASSEMBLY – CENTER FRONT DISPLAY
  • HEATER/COOLER INSTALLATION – CAB
  • LEVER INSTALLATION – 360 DEGREE LOCK
  • AIR CONDITIONING INSTALLATION
  • VOLT
  • PEDAL INSTALLATION – TELESCOPE
  • SCREEN INSTALLATION – SUN
  • ELECTRICAL SYSTEM INSTALLATION – TMS800E
  • BINDER INSTALLATION
  • LMI INTERNAL LIGHTBAR KIT
  • LINES INSTALLATION – AIR CONDITIONING
  • KIT INSTALLATION-LMI WIRELESS ANEMOMETER
  • KIT, LMI S/S IFLEX
  • KIT INSTALLATION – iFLEX 5 LMI
  • HYDRAULIC LINES INSTALLATION
  • LINES INSTALLATION – MOTOR CASE DRAIN
  • HOIST INSTALLATION – MAIN AND AUXILIARY
  • MIRROR INSTALLATION – HOIST
  • DRIVE INSTALLATION – TURNTABLE AND
  • LOCK INSTALLATION – SWING
  • SWIVEL INSTALLATION
  • CONDUCTOR
  • PIN INSTALLATION
  • COVER INSTALLATION – TURNTABLE
  • PIN INSTALLATION – LOCK
  • BOLT INSTALLATION – BEARING
  • LIGHT INSTALLATION – STROBE
  • LEVER INSTALLATION – CONTROL
  • DRIVE LINE INSTALLATION
  • TRANSMISSION INSTALLATION – AUXILIARY
  • AXLE INSTALLATION – FRONT

Service Manual Table of Contents

1,458 pages, 4 files

  • Publication CTRL108-05 (372 pages)
    • Description
    • List Of Specifications
    • General
    • Dimensions
    • Capacities
    • Transmission
    • Clutch
    • Engine
    • Axles
    • Brakes
    • Wheel And Tires
    • Swing Gearbox
    • Boom
    • Swivel Assembly
    • Hydraulic Pumps
    • Hoists
    • General Maintenance
    • Cleanliness
    • Removal and Installation
    • Disassembly and Assembly
    • Pressing Parts
    • Locks
    • Wires and Cables
    • Bearings
    • Gaskets
    • Batteries
    • Hydraulic Systems
    • Fatigue of Welded Structures
    • Loctite®
    • Fasteners and Torque Values
    • Wire Rope
    • Environmental Conditions
    • Dynamic Shock Loads
    • Lubrication
    • Precautions and Recommendations During Inspection or Replacement
    • Wire Rope Inspection (Running Ropes and Pendant Cables)
    • Wire Rope Inspection (Boom Extension and Retraction Cables)
    • Wire Rope Replacement (All Wire Rope)
    • Seizing Wire Rope
    • Installing FLEX-X 35 Wire Rope
    • Procedures for Cutting and Preparing FLEX-X 35
    • Maintenance
    • Hydraulic Oil Recommendations
    • Removing Air From The Hydraulic System
    • Parts Replacement
    • Directional Control Valves
    • Supply Pressure And Return Circuit
    • Oil Cooler
    • Valves
    • Pressure Setting Procedures
    • for Hoist(s) and Boom Lift
    • Procedure B – For Checking/Setting The Outrigger/Swing Pressures
    • and Air Conditioner Motor Pressure
    • Procedure D – For Checking/Setting The Engine Charge Air Cooler Pressure
    • Procedure E – For Checking/Setting The Front Steer Pressure
    • Procedure F – For Checking/Setting Swing Brake Release Pressure
    • Procedure G – For Checking/Setting The Pilot Supply Pressure
    • Procedure H – For Checking/Setting The Piston Pump
    • Procedure I – For Checking/Setting The Center Front Stabilizer Pressure
    • Procedure J- For Setting Threshold on Electronic Controllers
    • Procedure K- For Setting Threshold and Max on Swing Brake Pedal
    • Check Valves
    • Outrigger Selector Valve
    • Outrigger Control Manifold
    • Pilot Operated Check Valve
    • Cab Tilt Double Pilot Operated Check Valve
    • Holding Valves
    • Accessory Manifold With Swing Directional Control Valve
    • Front Center Stabilizer Relief Valve
    • Manual Flow Control Valve
    • Two Speed Swing Valve
    • Charge Air Cooler Control Manifold
    • Motor Control Manifold
    • Cylinders
    • Lift Cylinder
    • Lower Telescope Cylinder
    • Upper Telescope Cylinder
    • Steer Cylinder
    • Outrigger Extension Cylinder
    • Outrigger Stabilizer Cylinder
    • Center Front Stabilizer Cylinder
    • Counterweight Removal Cylinder
    • Cab Tilt Cylinder
    • Alternator
    • Carrier Relay and Fuse Panel
    • Superstructure Relay and Fuse Panel
    • General Troubleshooting
    • Troubleshooting Swivel-Caused Electrical Problems
    • Connector Troubleshooting
    • Control Module Diagnostic Light
    • Alternator Replacement
    • Starter Replacement
    • Battery Replacement
    • Relay Panel Component Replacement
    • Instrument Replacement
    • Switch Replacement
    • Windshield Wiper Assembly Replacement
    • Windshield Washer Assembly Replacement
    • Skylight Wiper Assembly Replacement
    • Troubleshooting
    • Lattice Extension
    • Optional Lattice Extension
    • Theory of Operation
    • Boom Extension
    • Boom Retraction
    • Removal
    • Boom Disassembly
    • Boom Nose Sheaves
    • Assembly
    • Installation
    • Functional Check
    • Inspection
    • Boom Alignment And Servicing
    • Cam Operated Check Valve Adjustment
    • Stop Block Adjustment
    • Front Upper Pad Adjustment
    • Read Side Wear Pad Adjustment
    • Boom Extension And Retraction Cable
    • Adjustment
    • Telescope Circuit
    • Lift Circuit
    • Auxiliary Boom Nose
    • Installing the Bi-Fold Manual Boom Extension
    • Checking the Transport Condition
    • Boom Extension Erecting and Stowing Procedure
    • General Warnings
    • Preparing the Crane for Boom Extension Erection Procedure
    • Erecting Procedure
    • Stowing Procedure
    • Raising and Lowering the Hydraulic Boom Extension
    • Transportation on a Separate Vehicle
    • Lifting Limit Switch on the Lattice Extension
    • Folding Out/In the Deflection Sheaves on the 33 ft (10 m) Section
    • Positioning/Remove the Hoist Cable
    • Setting the Folding Swingaway Extension Offset
    • Removing the Bi-Fold Manual Boom Extension
    • Installing/Removing 16 ft (5 m) Sections
    • Installing the 16 ft (5 m) Sections
    • Removing the 16 ft (5 m) Sections
    • Boom Extension (Additional Equipment)
    • Identification and Slinging Points
    • Assembly Of Boom Extensions
    • Electrical Connection at the Boom Extension
    • Unfolding/Folding the Deflection Sheave on the 16 ft (5 m) Section
    • Positioning/Removing the Hoist Cable
    • Traveling with Manually Offsettable Boom Extension and/or Inserts Erected
    • Auxiliary Single-Sheave Boom Nose (Additional Equipment)
    • Identification
    • Installing/Removing Auxiliary Single-Sheave Boom Nose
    • Removing the Auxiliary Single-Sheave Boom Nose
    • Rigging The Auxiliary Single-Sheave Boom Nose
    • Rigging in Transport Position
    • Rigging in Working Position
    • Attaching and Removing Hoist Cable
    • Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose
    • Lifting Limit Switch
    • Raising And Setting Down The Main Boom With Rigged Lattice Extension
    • Telescoping With Rigged Lattice Extension
    • Operating With The Lattice Extension
    • Procedure if the Permissible Wind Speed is Exceeded
    • Monthly Maintenance Work
    • Hookblock
    • Warm-up Procedure
    • Servicing
    • Hoist To Boom Alignment
    • Preparation
    • Tools Required
    • Procedure
    • Piston Motor And Control Valve
    • Idler Drum and Cable Follower
    • Hoist Drum Indicator System
    • Hoist Control Valves
    • Counterweight
    • Mounting The Counterweight
    • Stowing The Counterweight
    • Swing Drive
    • Swing Brake
    • Swing Motor
    • Swing Gearbox And Brake
    • Swing Bearing
    • Swivels
    • Hydraulic Swivel
    • Integral W/Hydraulic Water Swivel
    • Electrical Swivel
    • Swing Lock Pin
    • 360° Swing Lock Control (Positive Lock Type) (Optional)
    • Engine Drive Belts
    • Engine Control System
    • Fuel System
    • Air Intake System
    • Muffler And Outlet Sensors
    • Water Cooling System
    • WInter Front Grill Cover
    • Drive Train
    • Ultrashift Transmission
    • Front Axle And Suspension
    • Steering System
    • Steering Pump
    • Steering Gearbox
    • Rear Axle And Suspension
    • Wheels And Tires
    • Front Brakes
    • Rear Brakes
    • Automatic Slack Adjuster (Front)
    • Automatic Slack Adjuster (Rear
    • Air System
    • Air System Components
    • Outriggers
    • Outrigger Beam
    • Extension Cylinder
    • Outrigger System Valves
    • Arctic Conditions Below -18°C (0°F)
    • All Weather Package & Lubricants
    • Standard Lubricants Package
    • Lubrication Points
    • Surface Protection for Cylinder Rods
    • Carrier Lubrication
    • Superstructure Lubrication
    • Boom, Boom Extension, and Boom Accessories Lubrication
    • Wire Rope Lubrication
    • Cummins ISM07
    • Front
    • Rear
    • Shims
    • Antifriction Bearings
    • Double Row, Tapered Roller
    • Heating Bearings
    • Preload
    • Sleeve Bearings
    • Keep the System Clean
    • Sealing Elements
    • Hydraulic Lines
    • Application of Medium Strength Loctite®
    • For Standard Metric Hex Bolts
    • Frequent Inspection
    • Periodic Inspection
    • Method 1
    • Method 2
  • Publication CTRL108-00 (364 pages)
    • SECTION 1
      • Introduction
    • SECTION 2
      • Hydraulic System
    • SECTION 3
      • Electric System
    • SECTION 4
      • Boom
    • SECTION 5
      • Hoist And Counterweight
    • SECTION 6
      • Swing
    • SECTION 7
      • Power Train
    • SECTION 8
      • UnderCarriage
    • SECTION 9
      • Lubrication
  • Publication CTRL108-04 (361 pages)

    Same chapters as the edition above (another edition or language of this manual).

  • Publication CTRL133-01 (361 pages)

    Same chapters as the edition above (another edition or language of this manual).

Maintenance Manual Table of Contents

1,075 pages, 1 file

  • Air Conditioner
  • Air Dryer
  • Air Ride Suspension
  • Axles & Driveline Components
    • Brakes & Slack Adjusters
    • Differential
    • Front Non-Drive Steer Axles
  • Clutch Assembly
  • Cylinders
    • Cab Tilt
    • Counterweight Removal
    • Outrigger
  • Dolly
  • Engine
  • Filtration, Air
  • Filtration, Hydraulic
  • Hoist
  • Hook Block
  • Power Steering Gear Box
  • Pump Assemblies
    • A/C & Hydraulic Oil Cooler
    • Hydraulic Oil Cooler (W/O A/C)
    • Main Control Valve
  • Slip Ring
  • Steering Column Assembly
  • Swing Drive
  • Swivel, Hydraulic & Water
  • Transmission, Auxiliary
  • Transmission, Main
  • Valves
    • Counterweight Removal
    • Main Control
    • Swing

Also in this set

  • Schematics (6 files, 20 pages)
  • Load charts (1 file, 60 pages)
  • Technical data (1 file, 36 pages)
  • Component manuals (3 files, 124 pages)
    • PAT
  • CDs and software (104 files)
    • TMS800E
  • Other documents (4 files)

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