Grove TMS9000E Truck Crane Full Manual (Operator, Parts, Service, Schematics)

Grove TMS9000E Truck Crane Full Manual (Operator, Parts, Service, Schematics) preview 1

Grove TMS9000E Truck Crane Full Manual (Operator, Parts, Service, Schematics)

Format: PDF (Printable Document)

File Language: English

File Pages: 5,263

File Size: 452.62 MB (Speed Download Link)

File Count: 126 files (66 PDF)

Brand: Grove

Model: TMS9000E

Equipment Type: Truck Crane

Manuals Included: Operator Manual (2,664 pages), Parts Manual (1,447 pages), Service Manual (886 pages), Schematics (9 files), Load charts (1 file), Component manuals (1 file), CDs and software (99 files)

Publication No.: Operator Manual: CTRL117-03, OM C CTRL190-00, CTRL190-01; Service Manual: CTRL135-00, SM CTRL149-00

Serial No.: 227412

Type of Document: Full Manual Set

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: GROVE, PDF

$ 100

Grove TMS9000E Truck Crane Full Manual (Operator, Parts, Service, Schematics)

The Grove TMS9000E is a truck crane. It drives to site on its carrier, sets up on outriggers and lifts with its boom and jib. A rental fleet manager who wants every document for one model in one place is the person who reaches for this set, so the operators, mechanics and parts desk all work from the same files.

What this manual set helps you do

Operate the crane safely using the Superstructure Operator Manual, which covers cab controls and indicators, operating procedures, safety precautions and lubrication.
Order the right components from the Parts Catalog, which has assembly views for items such as the hook block, head, offset boom extension and auxiliary boom nose.
Repair and maintain the superstructure with the Service Manual, which covers cleaning, run-in regulations, lubricants and fuels, and maintenance work descriptions.
Trace faults with the schematics, 9 files with 22 pages in total.
Plan lifts with the load charts, 243 pages in 1 file.

Who this is for

A rental fleet manager keeping a TMS9000E documented for every crew that touches it. Also a workshop or service company that needs the repair and parts references on the bench for this crane.

FAQ

Q: What do I receive and how is it organised?

A: You get 126 files, 66 of them PDF, with 5,263 PDF pages in total, all in English. The Operator Manual is 2,664 pages in 6 files, the Parts Catalog is 1,447 pages in 1 file, and the Service Manual is 886 pages in 2 files. The set also has schematics, load charts, a component manual, 99 files of CDs and software, and 5 other documents.

Q: Which machine does it fit?

A: It is made for the Grove TMS9000E truck crane, and the titles inside the set carry that model name.

Q: How does it fit my job?

A: Operators get the operator manual and load charts, mechanics get the service manual and schematics, and the parts desk gets the parts catalog. Everyone works from one download for the same machine.

Hand the full set to your operators, mechanics and parts desk and keep the TMS9000E running from one source.

📘 Show Index

Publication CTRL117-03 (796 pages)
- SAFETY MESSAGES
- GENERAL
- OPERATOR’S INFORMATION
- OPERATOR’S QUALIFICATIONS
- CRANE STABILITY/STRUCTURAL STRENGTH
- Load Charts
- Work Site
- Lifting Operations
- Counterweight
- Multiple Crane Lifts
- SAFE LOAD INDICATING (SLI) SYSTEMS
- Two-Blocking
- ELECTROCUTION HAZARD
- Set Up And Operation
- Electrocution Hazard Devices
- Special Operating Conditions And Equipment
- CRUSHING HAZARDS
- TRAVELING
- ACCIDENTS
- MAINTENANCE
- Service And Repairs
- Lubrication
- Tires
- Wire Rope 2
- BATTERIES 2
- ENGINE
- WORK PRACTICES
- Crane Access
- Job Preparation
- Working
- Lifting
- TRANSPORTING THE CRANE
- COLD WEATHER OPERATION
- TEMPERATURE EFFECTS ON HYDRAULIC CYLINDERS
- STRUMENTS
- Overview of the crane section
- Overview of crane cab
- Operating elements on the front panel
- Operating elements on the side panel
- Control consoles
- Control lever configuration
- At crane control insert
- Main menu of the crane control display
- Crane control display – submenus
- SLI display – main menu
- SLI display – submenus
- ELEMENTS
- Diesel engine
- Crane control
- Counterweight submenu
- Hoists
- Swing gear
- Lifting gear
- Telescoping mechanism
- Hydraulic system
- Safe load indicator (SLI)
- washing system
- Heating
- Other operating elements of the crane cab
- FUNCTIONAL DESCRIPTION OF THE SAFETY DEVICES
- Lowering limit switch
- Lifting limit switch
- Dead man's switch and seat contact switch
- INSTRUMENTS
- OPERATION
- PRE-STARTING CHECKLIST: When truck crane is rigged
- Adjusting the front console and the crane cab seat
- Checking the condition of the truck crane
- Checking the safety devices
- Pre-warming the hydraulic oil
- off
- STARTING AND STOPPING THE DIESEL ENGINE
- When starting the engine the first time in the day
- Inspections after starting the diesel engine
- Shutting down the diesel engine
- OPERATING THE SAFE LOAD INDICATOR (SLI)
- Switching on the SLI
- Entering the rigging mode
- Inspections before operating the crane
- Displays during crane operation
- SLI early warning and SLI shutdown
- SLI shutdown
- Displaying the lifting capacity table
- Entering the time/date
- CRANE WORK WITH THE MAIN BOOM
- External influences while working with the crane
- Permissible swing ranges and working positions for crane work
- Main hoist
- Auxiliary hoist
- Possible movement combinations
- High-speed mode
- Cooling the hydraulic oil
- ADJUSTMENTS AND DISPLAYS WHILE OPERATING THE CRANE
- Adjusting the brightness of the display
- Setting characteristic curves for the control lever
- Adjusting power unit speeds
- Setting a constant engine speed
- Tilting the crane cab
- Adjusting the windscreen wiper stroke interval
- Using the directional spotlight for the working area
- Display the operating hours
- Warning message submenu
- Error menu
- WORKING RANGE LIMITER
- Opening the Working range limitation submenu
- Reading current settings
- Entering a limit value for a maximum overall height
- Entering a limit value for a maximum working radius
- Entering limit values for maximum swing angles
- Entering point data for objects
- Entering limit values manually
- Switching monitoring on and off
- Shutdown caused by working range limiter
- WORK BREAK
- DURING SHORT WORK BREAKS
- Work breaks lasting longer than 8 hours
- Heating and ventilating the crane cab
- Air-conditioning system
- Crane Transmission
- BOOM
- CHECKLIST: Rigging
- Load bearing capacity of the ground and the outriggers
- Safe distance from banks and pits
- Earthing of the truck crane
- Safe distance from electrical lines
- Switching Positions
- Switching off the boom floating position
- Switching off boom pre-tensioning
- Switching off rotating gear freewheel
- Folding mirrors in and out and adjusting them
- Outriggers
- CHECKLIST: Extending the outrigger
- CHECKLIST: Retracting the outrigger
- Permissible outrigger spreads
- Preparing the truck crane
- Securing/releasing outrigger beam for crane operations
- SETTING THE OUTRIGGERS
- STOWING THE OUTRIGGERS
- SETTING THE CENTER FRONT STABILIZER
- STOWING THE CENTER FRONT STABILIZER
- Checking the alignment of the truck crane
- Aligning the truck crane on outriggers horizontally
- Outrigger pressure indicator
- UNRIGGING THE COUNTERWEIGHT
- Counterweight parts
- Counterweight versions/combinations
- Slinging points at the counterweight sections
- CHECKLIST: Rigging the counterweight
- CHECKLIST: Unrigging the counterweight
- Lower 3,000 lb tray plate on the counterweight platform
- tions
- Assembling counterweight versions/combinations
- Counterweight hoist unit
- Rotating with the rigged counterweight
- RIGGING WORK ON THE MAIN BOOM
- Hook block on the bumper
- Hook block on a separate vehicle
- Reeving and unreeving the hoist rope
- Removing the lifting limit switch
- Locking the lifting limit switch
- Anemometer and air traffic control light
- EMERGENCY-STOP DEVICES FOR CRANE OPERATION
- Carrying out emergency-stop operations
- Resetting the emergency-stop switch
- CRANE OPERATION
- Fuses on the superstructure
- Fuses on the turntable
- Fuses in the crane cab
- SLI fuses
- FINDING AND ELIMINATING MALFUNCTIONS AT THE POWER UNITS
- Malfunctions in the diesel engine during crane operation
- Malfunctions in the outriggers
- Malfunctions in the main hoist
- Malfunctions on the auxiliary hoist
- Lifting gear malfunctions
- Malfunctions in the swing gear
- Malfunctions in the counterweight hoist unit
- hydraulic oil cooler
- Malfunctions on the turntable lock
- Malfunctions in the telescoping mechanism
- Malfunctions when driving from the crane cab
- FINDING AND ELIMINATING MALFUNCTIONS AT THE SLI
- General malfunctions
- Error messages in the Monitoring submenu
- Displays in the Error submenu
- FINDING AND ELIMINATING MALFUNCTIONS AT THE CRANE CONTROL
- Error messages on the crane control display
- EMERGENCY OPERATIONS AND PROGRAMS
- Emergency retraction operation
- Emergency telescoping program submenu
- Entering telescoping values after emergency operation
- crane cab
- Important instructions for hydraulic emergency operation 6
- Operating principle and accessories
- disconnecting hoses
- Establishing the hydraulic circuits required
- Operating in emergency mode
- After emergency operation
- TECHNICAL DATA
- Maximum lifting capacity (DIN/ ISO/ EN)
- Maximum lifting capacity (ASME B 30.5)
- Dimensions, weights and axle loads
- Dimensions and weights of removable parts
- Technical data for superstructure
- ABOUT THESE OPERATING INSTRUCTIONS
- BASIC SAFETY INSTRUCTIONS
- WARNINGS AND SYMBOLS
- PROPER USE
- ORGANIZATIONAL MEASURES
- PERSONNEL QUALIFICATIONS
- SPECIFICATIONS IN US UNITS OF MEASUREMENT
- SWING-AWAY LATTICE EXTENSION AND BOOM EXTENSION
- ADDITIONAL OPERATING AND DISPLAY ELEMENTS
- In the crane cabin
- Operating and display instruments on the lattice extension
- EXTENSION
- ASSEMBLY OF THE LATTICE EXTENSIONS
- CENTERS OF GRAVITY FOR SLINGING
- CHECKLISTS FOR RIGGING WORK
- Overview of the required rigging work
- CHECKLIST: Installing the (two-stage) swingaway lattice extension
- CHECKLIST: Un-installing the (two-stage) swingaway lattice extension
- CHECK LIST: Rigging the 10 m (33 ft) swingaway lattice extension
- CHECK LIST: Unrigging the 10 m (33 ft) swingaway lattice extension
- DESCRIPTION OF RIGGING WORK
- Preparing the truck crane for rigging
- Checking the transport condition
- Hose drum for hydraulic supply
- Folding the run-up rail out/in
- Connections with folded lattice extension
- Pin connections on the main boom head
- Pin connections on the lattice extension
- Swinging the lattice extension onto the main boom head
- Swiveling the lattice extension when rigging
- Electrical connections on the lattice extension
- Establishing/disconnecting the hydraulic connection
- Folding out/in the deflection sheaves on the 33 ft section
- Positioning/removing the hoist cable
- Lifting limit switch on the lattice extension
- Anemometer on the lattice extension
- Raising/lowering the lattice extension
- Setting the Folding Offsetable Swingaway Extension
- Transportation on a separate vehicle
- TENSION
- TELESCOPING WITH RIGGED LATTICE EXTENSION
- OPERATION WITH THE LATTICE EXTENSION
- Malfunction when working with lattice extension
- MAINTENANCE WORK
- MODULES IN NEED OF PROTECTION DURING CLEANING WORK
- Maintenance work M1, monthly
- IDENTIFICATION AND SLINGING POINTS
- Identification
- Slinging points
- Assembly of boom extensions
- CHECK LIST: Rigging the 22 m/27 m (72 ft/89 ft) boom extension
- CHECK LIST: Unrigging the 22 m/27 m (72 ft/89 ft) boom extension
- DESCRIPTION OF RIGGING WORK 1
- Installing/removing 5 m (16 ft) sections 1
- sion
- Hydraulic connection at the boom extension
- Electrical connection at the boom extension
- Unfolding/folding the deflection sheave on the 5 m (16 ft) section
- INSTALLING/REMOVING AUXILIARY SINGLE-SHEAVE BOOM TOP
- Installing the auxiliary single-sheave boom top
- Removing the auxiliary single-sheave boom top
- Rigging the auxiliary single-sheave boom top
- Rigging in transport position
- Rigging in working position
- Attaching and removing the hoist rope
- Possible reeving methods on the auxiliary single-sheave boom top
- Lifting limit switch and anemometer
- VALIDITY
- In the crane cab
- Operating and display instruments on the swing-away lattice extension
- IDENTIFICATION OF THE SWING-AWAY LATTICE EXTENSION
- COMPOSITION OF THE SWING-AWAY LATTICE EXTENSION
- CHECKLIST: Removing 10/17 m (33/56ft) swing-away lattice extension
- Checking the anti-twist device on the hose drum
- Guides and holders for the hydraulic hoses
- Securing/releasing section 2
- Swivelling the lattice extension when rigging
- Establishing/releasing connections on the lattice extension
- Unfolding/folding the deflection sheave
- Positioning/removing the hoist rope
- Installing/removing the lifting limit switch
- Installing/removing the anemometer
- Air traffic control light – electrical connection
- Positioning the lattice extension
- Setting the angle – with the auxiliary crane
- Setting the angle – without the auxiliary crane
- Setting the SLI
- Raising and setting down the main boom
- Luffing with rigged lattice extension
- Information about the SLI shutdown
- Procedure if the permissible wind speed is exceeded
- rigged
- TURNING LOADS WITH THE LATTICE EXTENSION
- Prerequisites
- Turning a load 1
- Driving the rigged crane
- FINDING AND ELIMINATING MALFUNCTIONS
- Maintenance work M12, every twelve months
- LUBRICATION POINTS
- Carrier Lubrication
- Superstructure Lubrication
- Boom, Boom Extension, and Boom Accessories Lubrication
- Boom Locking Pins Lubrication Procedure
- Wire Rope Lubrication
Publication OM C CTRL190-00 (92 pages)
- Section 1 INTRODUCTION
  - General
- Section 2 Safety Precautions
  - General
  - Operator’s Information
  - Operator’s Qualifications
- Section 3 Cab Controls And Indicators
  - Engine Controls and Indicators
- Section 4 Operating Procedures
  - Breaking-in A New Carrier
  - Pre-Starting Checks
  - Cold Weather Operation
- Section 5 Lubrication
  - General
  - Lubrication Points
Publication CTRL190-01 (894 pages)
Same chapters as the edition above (another edition or language of this manual).
Publication CTRL134-00 (882 pages)
- INTRODUCTION
  - General
- Safety Precautions
  - General
  - Safety Messages
  - Operator’s Information
- Cab Controls And Indicators
  - Engine Controls and Indicators
- Operating Procedures
  - Breaking-in A New Carrier
  - Pre-Starting Checks
  - Cold Weather Operation
- Lubrication
  - General
  - Lubrication Points
- Description Of Crane
  - Overview of the superstructure cab operating and display instruments
  - Functional description of the display and operating elements
  - Functional description of the safety devices
- Crane operation
  - Superstructure inspections and adjustments prior to crane operation
  - Starting and stopping the diesel engine
  - Operating the safe load indicator (SLI)
- Rigging work
  - Checklists for rigging work for crane operation with main boom
  - Choosing a suitable site
  - Switching Positions
- Counterweight rigging
  - Counterweight parts
- Malfunctions on the superstructure
  - Emergency-stop devices for crane operation
  - Procedure in the event of a malfunction during crane operation
  - Fuses on the superstructure
- Technical information for superstructure
  - Technical data
- Important information
  - About these operating instructions
  - Basic safety instructions
  - Proper use
- Transport dimensions and weights
  - Swing-away lattice extension and boom extension
  - Auxiliary single-sheave boom top
- Two-stage swingaway lattice extension (additional equipment)
  - Additional operating and display elements
  - Identification of the two-stage swingaway lattice extension
  - Assembly of the lattice extensions
- Boom extension (additional equipment)
  - Identification and slinging points
  - Assembly of boom extensions
  - Checklists for rigging work
- Auxiliary single-sheave boom top
  - Identification
  - Installing/removing auxiliary single-sheave boom top
  - Rigging the auxiliary single-sheave boom top

Parts Manual Table of Contents

1,447 pages, 1 file

EXTENSION INSTALLATION – JIB BOOM
(FOR REFERENCE ONLY)
(COMPLETE ASSEMBLY)
OFFSET BOOM EXTENSION
HEAD
BALL ASSEMBLY – OVERHAUL
HOOK BLOCK 40T/35MT (W/ QUICK)
NOSE INSTALLATION – AUXILIARY BOOM
CARRIER PARTS INSTL
HARNESS ASSEMBLY – WIRING
SOCKET, 3/4’’ OPEN WEDGE
ANEOMETER ASSEMBLY
WEDGE SOCKET ADAPTER KIT
WINDSPEED INDICATOR INSTALLATION
(WITH FLASH LIGHT)
WIND GAUGE INSTALL WITH FLANGE MOUNTING
SUPERSTRUCTURE

Service Manual Table of Contents

886 pages, 2 files

Publication CTRL135-00 (448 pages)
- General instructions
- Safety and environmental protection
- Cleaning
- Run-in regulations
- Superstructure maintenance overview
- Lubricants and fuels
- Description of Crane
- Description of maintenance work on the superstructure
- Longer periods out of operation
- Tightening torques
- ENGINE
- DRIVE TRAIN
- Front Axle, Suspension, and Steering
- REAR AXLE AND SUSPENSION
- BRAKES
- AIR SYSTEM
- HYDRAULIC SYSTEM
- PRESSURE SETTING PROCEDURES
- OUTRIGGERS
- Electrical system
- Lubrication
Publication SM CTRL149-00 (438 pages)

Also in this set

Schematics (9 files, 22 pages)
Load charts (1 file, 243 pages)
Component manuals (1 file, 1 pages)
CDs and software (99 files)
- TMS9000E
Other documents (5 files)

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Grove TMS9000E Truck Crane Full Manual (Operator, Parts, Service, Schematics)

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Grove TMS9000E Truck Crane Full Manual (Operator, Parts, Service, Schematics)

Table of Contents:

Operator Manual Table of Contents

Parts Manual Table of Contents

Service Manual Table of Contents

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