Hyster B80ZHD (B257) B60ZHD (B262) Forklift Parts Manual
These Hyster B80ZHD and B60ZHD pallet trucks work hard in tight warehouse aisles, docks, and loading areas, moving heavy pallets all shift long. This parts manual is what I keep nearby when I’m tearing into the drive end or steering gear and need to be sure I’m calling a component by Hyster’s exact name. If, for example, you’ve got a damaged traction motor support or a mystery bracket in the frame area, this book lets you trace how that piece relates to the surrounding hardware so you don’t guess at part numbers.
Applications & Use Cases
- Confirm the exact part before ordering when you’ve got similar-looking brackets, spacers, or bushings during teardown.
- Trace how drive and steering components fit together so you can isolate which subcomponent actually needs replacement.
- Match electrical and motor-related items to their correct descriptions when harness plugs or small hardware look nearly identical.
- Cross-check updated or superseded part numbers against what’s on the truck to avoid wrong or obsolete parts.
- Print specific pages to keep at the truck while you inspect, verify, and tag parts during a major rebuild.
FAQ
Q: Can I use this manual on a tablet in the shop?
A: Yes, it’s well-suited for digital use so you can zoom in on diagrams and search part descriptions while you’re at the truck.
Q: Is this helpful if my truck has been modified over the years?
A: It still gives you the original reference, so you can spot what’s been changed and identify which components are no longer stock.
Safety Note
Always lock out, chock, and properly support the truck before inspecting or removing any components referenced in this manual.
📘 Show Index
Hyster B80ZHD (B257) B60ZHD (B262) Forklift Parts Manual Index:
- FRAME/DRIVE UNIT
- TRACTION MOTOR INSTALLATION MANUAL STEERING
- TRACTION MOTOR ASSEMBLY MANUAL STEERING
- DRIVE WHEEL AND TIRE AND STATIC STRAP – MANUAL STEERING
- TRACTION MOTOR ASSEMBLY POWER STEERING
- TRACTION MOTOR ASSEMBLY POWER STEERING – ALTERNATE CONFIGURATION
- DRIVE WHEEL AND TIRE AND STATIC STRAP – POWER STEERING
- MASTER DRIVE UNIT INSTALLATION POWER STEERING
- MASTER DRIVE UNIT ASSEMBLY POWER STEERING
- MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS MANUAL STEERING
- MASTER DRIVE UNIT STEERING PARTS – MANUAL STEERING
- MASTER DRIVE UNIT CARRIER – MANUAL STEERING
- MASTER DRIVE UNIT HOUSING – MANUAL STEERING
- MASTER DRIVE UNIT DRIVE – MANUAL STEERING
- MASTER DRIVE UNIT OUTPUT – MANUAL STEERING
- MASTER DRIVE UNIT TURNTABLE BEARING – MANUAL STEERING
- BATTERY ROLLER ASSEMBLY
- BATTERY RETENTION STANDARD
- BATTERY RETENTION GALVANIZED
- LOAD BACKREST PIVOTED
- LOAD BACKREST BOLT-ON
- DECALS
- COVERS AND FLOORMAT
- MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS SUB-ZERO OPTION
- MASTER DRIVE UNIT STEERING PARTS – SUB-ZERO OPTION
- MASTER DRIVE UNIT CARRIER – SUB-ZERO OPTION
- MASTER DRIVE UNIT HOUSING – SUB-ZERO OPTION (→ 8/2019)
- MASTER DRIVE UNIT HOUSING – SUB-ZERO OPTION (8/2019 →)
- MASTER DRIVE UNIT DRIVE – SUB-ZERO OPTION
- MASTER DRIVE UNIT OUTPUT – SUB-ZERO OPTION
- MASTER DRIVE UNIT TURNTABLE BEARING – SUB-ZERO OPTION
- MASTER DRIVE UNIT ASSEMBLY TRACTION MOTOR ASSEMBLY/MASTER DRIVE UNIT ASSEMBLY – MANUAL STEERING AND SUB-ZERO, MANUFACTURING OPTION
- ELECTRICAL SYSTEM
- ELECTRICAL SYSTEM
- AUXILIARY CONTROL BOX AND GRAB RAIL ASSEMBLY
- HEATER INSTALLATION
- HEATER INSTALLATION ALTERNATE CONFIGURATION
- DASH DISPLAY
- BATTERY DISCONNECT
- CONTROL MODULE
- CONTACTOR ASSEMBLY WASHDOWN
- CONTACTOR ASSEMBLY SUB-ZERO
- WIRE HARNESS MANUAL STEERING
- WIRE HARNESS MANUAL STEERING – ALTERNATE PART, PAGE 1 OF 2
- WIRE HARNESS MANUAL STEERING – ALTERNATE PART, PAGE 2 OF 2
- WIRE HARNESS POWER STEERING
- WIRE HARNESS POWER STEERING – ALTERNATE PART, PAGE 1 OF 2
- WIRE HARNESS POWER STEERING – ALTERNATE PART, PAGE 2 OF 2
- WIRE HARNESS HANDRAIL
- WIRE HARNESS SIDE GLIDE
- WIRE HARNESS ADVANCED COAST CONTROL – MANUAL STEERING
- WIRE HARNESS ADVANCED COAST CONTROL – POWER STEERING
- WIRE HARNESS TILLER HANDLE – COMPOSITE HANDLE, MANUAL STEERING
- WIRE HARNESS TILLER HANDLE – METAL HANDLE, POWER STEERING
- WIRE HARNESS MICROSWITCH – HEATER INSTALLATION
- WIRE HARNESS MICROSWITCH – TILLER SWITCH INSTALLATION
- WIRE HARNESS RF TERMINAL
- WIRE HARNESS HEATER APPLICATION
- WIRE HARNESS HEATER ASSEMBLY
- WIRE HARNESS THERMOSTAT
- WIRE HARNESS STROBE LIGHT
- WIRE HARNESS STROBE LIGHT – ALTERNATE PART
- WIRE HARNESS TELEMETRY UPPER DISPLAY
- WIRE HARNESS TELEMETRY POWER
- WIRE HARNESS TELEMETRY LOWER DISPLAY
- WIRE HARNESS TELEMETRY INTERLOCK
- BUZZER ASSEMBLY TELEMETRY
- STEER HANDLE/BRAKE SYSTEM
- BRAKE ASSEMBLY STD 8K GK-20 – B257/B262
- BRAKE ASSEMBLY STD 6K GK-20 – B262
- TILLER ARM ASSEMBLY METAL HANDLE – POWER STEERING
- TILLER ARM ASSEMBLY COMPOSITE HANDLE – MANUAL STEERING
- TILLER HEAD ASSEMBLY METAL HANDLE – POWER STEERING
- TILLER HEAD CONTROL BOX
- TILLER HEAD ASSEMBLY COMPOSITE – MANUAL STEERING
- TILLER SWIVEL ASSEMBLY WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL – POWER STEERING
- TILLER SWIVEL ASSEMBLY WITH COAST CONTROL – POWER STEERING
- TILLER SWIVEL ASSEMBLY WITHOUT COAST CONTROL OR WITH MANUAL COAST CONTROL – MANUAL STEERING
- TILLER SWIVEL ASSEMBLY WITH COAST CONTROL – MANUAL STEERING
- COAST CONTROL MANUAL STEERING
- COAST CONTROL POWER STEERING
- LIFT LINKAGE, LOAD WHEELS, AND FORKS
- LIFT LINKAGE
- LOAD WHEELS SINGLE WHEEL, TWO BEARINGS
- LOAD WHEELS SINGLE WHEEL, TWO BEARINGS – SEALED
- LOAD WHEELS SINGLE WHEEL, TWO BEARINGS – SEALED – ALTERNATE CONFIGURATION
- LOAD WHEELS SINGLE WHEEL, FOUR BEARINGS
- LOAD WHEELS SINGLE WHEEL, FOUR BEARINGS – SEALED
- LOAD WHEELS SINGLE WHEEL, FOUR BEARINGS – SEALED – ALTERNATE CONFIGURATION
- LOAD WHEELS DUAL WHEEL, 2 BEARINGS
- LOAD WHEELS DUAL WHEEL, 4 BEARINGS
- LOAD WHEELS DUAL WHEEL, 4 BEARINGS – ALTERNATE CONFIGURATION
- LOAD WHEELS TANDEM ASSEMBLY, LUBED BEARING – B257
- LOAD WHEELS TANDEM ASSEMBLY, SEALED BEARING – B257
- CASTER ASSEMBLY SPRING LOADED – B262
- CASTER ASSEMBLY HEAVY DUTY
- FORK TIP SKID
- ENTRY ROLLER
- FORK WELDMENT OPTIONS SHORT TIP
- FORK WELDMENT OPTIONS LONG TIP
- HYDRAULIC SYSTEM
- HYDRAULIC POWER UNIT
- LIFT CYLINDER ASSEMBLY
- OPTIONS
- CONVENIENCE TRAY PIVOTING LOAD BACKREST OR WITHOUT LOAD BACKREST
- CONVENIENCE TRAY BOLT-ON LOAD BACKREST
- AUDIBLE ALARM
- VISIBLE ALARM
- RF TERMINAL
- TELEMETRY GROUP WITH DISPLAY
- TELEMETRY INTERLOCK WITH CARD READER
- FIELD SERVICE KITS
- TANDEM LOAD WHEEL KITS B257
- ADD ON OPTION KITS
- TELEMETRY KITS
- NUMERICAL INDEX
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