Hyster BE80ZHD, BE100ZHD (A244 A284) Forklift Service Manual

Hyster BE80ZHD, BE100ZHD (A244 A284) Forklift Index:

• Schematic / Diagram
• Schematic / Diagram

General……………………………………………………………………………………………………………………………………………….1
Battery Type………………………………………………………………………………………………………………………………………. 1
Lead-Acid Batteries………………………………………………………………………………………………………………………….. 1
Lithium-Ion Batteries………………………………………………………………………………………………………………………..2
Specific Gravity……………………………………………………………………………………………………………………………………2
Chemical Reaction in a Cell…………………………………………………………………………………………………………………. 3
Electrical Terms…………………………………………………………………………………………………………………………………..5
Battery Selection………………………………………………………………………………………………………………………………… 6
Battery Voltage……………………………………………………………………………………………………………………………………7
Battery as a Counterweight…………………………………………………………………………………………………………………. 7
Battery Ratings……………………………………………………………………………………………………………………………………8
Kilowatt-Hours………………………………………………………………………………………………………………………………….8
Battery Maintenance……………………………………………………………………………………………………………………………9
Safety Procedures………………………………………………………………………………………………………………………………9
Maintenance Records…………………………………………………………………………………………………………………………9
New Battery…………………………………………………………………………………………………………………………………….. 9
Cleaning Battery……………………………………………………………………………………………………………………………..10
Adding Water to Battery…………………………………………………………………………………………………………………. 12
Hydrometer……………………………………………………………………………………………………………………………………..12
Battery Temperature………………………………………………………………………………………………………………………. 13
Charging Battery……………………………………………………………………………………………………………………………. 14
Types of Battery Charges……………………………………………………………………………………………………………….15
Methods of Charging…………………………………………………………………………………………………………………….. 16
Troubleshooting Charger………………………………………………………………………………………………………………. 17
Knowing When Battery Is Fully Charged………………………………………………………………………………………..17
Where to Charge Batteries………………………………………………………………………………………………………………. 18
Equipment Needed……………………………………………………………………………………………………………………….. 18
Battery Connectors…………………………………………………………………………………………………………………………. 18
Battery Care……………………………………………………………………………………………………………………………………19
Troubleshooting………………………………………………………………………………………………………………………………… 21 and more

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