Hyster E25-35XL (C114) Forklift Service Manual

Format: PDF (Printable Document)
File Language: English
File Pages (Total): 2108
File Size (Total): 129.06 MB (Speed Download Link)
Brand: Hyster
Model: E25-35XL (C114) Forklift
Type of Document: Service Manual

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Hyster E25-35XL (C114) Forklift Service Manual

Hyster E25-40XM (Pre-SEM) (D114 A814) Forklift Service Manual

Hyster E25-40XM (Pre-SEM) (D114 A814) Forklift Index:

EV-T100E SCR MOTOR CONTROLLER, Description, Adjustments, Troubleshooting, Repairs And Theory
- EV-T100E SCR MOTOR CONTROLLER, Description, Adjustments, Troubleshooting, Repairs, And Theory
  - Model Number Data For EV-T100 Controller
- TABLE 1. Terminal And Plug Wire Connections For Control Card JH
- TABLE 2. Terminal And Plug Wire Connections For Hydraulic Pump Control Card LP
- TABLE 3. Terminal And Plug Wire Connections For Control Card JH
- TABLE 4. Terminal And Plug Wire Connections For Hydraulic Pump Control Card LP
- TABLE 5. Terminal And Plug Wire Connections For Control Card JH
- TABLE 6. Terminal And Plug Wire Connections For TMM1 Module
- TABLE 7. Terminal And Plug Wire Connections For Control Card JY
- REGISTER PARAMETERS
  - General
  - Function Numbers
- CONTROL CARD, CHECKS AND ADJUSTMENTS
- HAND SET
  - How To Check And Adjust The Registers
  - How To Scroll Through The Fault Codes And Clear Them
  - Checks And Adjustments On The Work Bench
  - When The Hand Set Is Connected To A Control Card Installed In A Lift Truck
- FUNCTION NUMBER DESCRIPTIONS
- TRACTION CONTROL CARDS (LABEL LETTERS-JH AND JY)
- PUMP CONTROL CARD (LABEL LETTER LP)
- TROUBLESHOOTING
  - Status Codes
- REGISTER MAPS
- TABLE 8. STATUS CODES LIST
- TABLE 9. REGISTER MAP FOR CONTROL CARDS ZH AND ZY (TRACTION)
- TABLE 10. REGISTER MAP FOR CONTROL CARD ZP (HYDRAULIC PUMP)
STATUS CODE CHARTS
REPAIRS
- GENERAL
- FUSES
- THE POWER TRANSISTOR (TR1) ASSEMBLY
  - Thermal Protector (TP)
  - Remove The TR1 Assembly
  - How To Check The TR1 Assembly
  - Install The TR1 Assembly
  - Check Capacitor C1
- DIODES D3 AND D4
  - Check The Diodes D3 And D4
  - Replacement, Diodes D3 And D4
- SUPPRESSORS
- MOTOR CURRENT SENSOR
- CONTACTORS
  - Contactor Repair
- CONTROL CARD
- CONTROL CARD PLUGS
  - Brush Wear Indicators
THEORY OF OPERATION (EV-T100 MOTOR CONTROLLER)
- ELECTRONIC SPEED CONTROLS
  - The Power Transistor “Switch”
  - A Motor Circuit That Operates With Pulses
  - Traction Circuit
  - Hydraulic Pump Motor
- BASIC CIRCUIT OPERATION
  - SRO Circuit (Traction Circuit Only)
  - Pulse Monitor Trip (PMT) (Traction Circuit Only)
- INDUCTION CURRENT FROM THE MOTOR
- CONTROL CARDS
  - Control Card Adjustments (Traction Circuit)
  - Accelerator Control
- TRANSITOR CONTROL (HYDRAULIC PUMP MOTOR)
- CONTACTORS
- CIRCUIT PROTECTION
- Traction Circuit Fuses
- Current Limit
- Thermal Protection
- Suppressors
- TRUCK MANAGEMENT MODULE (TMM1)

EV-T100E SCR MOTOR CONTROLLER, Description, Adjustments, Troubleshooting, Repairs And Theory
- EV-T100E SCR MOTOR CONTROLLER, Description, Adjustments, Troubleshooting, Repairs, And Theory
  - Model Number Data For EV-T100 Controller
- TABLE 1. Terminal And Plug Wire Connections For Control Card JH
- TABLE 2. Terminal And Plug Wire Connections For Hydraulic Pump Control Card LP
- TABLE 3. Terminal And Plug Wire Connections For Control Card JH
- TABLE 4. Terminal And Plug Wire Connections For Hydraulic Pump Control Card LP
- TABLE 5. Terminal And Plug Wire Connections For Control Card JH
- TABLE 6. Terminal And Plug Wire Connections For TMM1 Module
- TABLE 7. Terminal And Plug Wire Connections For Control Card JY
- REGISTER PARAMETERS
  - General
  - Function Numbers
- CONTROL CARD, CHECKS AND ADJUSTMENTS
- HAND SET
  - How To Check And Adjust The Registers
  - How To Scroll Through The Fault Codes And Clear Them
  - Checks And Adjustments On The Work Bench
  - When The Hand Set Is Connected To A Control Card Installed In A Lift Truck
- FUNCTION NUMBER DESCRIPTIONS
- TRACTION CONTROL CARDS (LABEL LETTERS-JH AND JY)
- PUMP CONTROL CARD (LABEL LETTER LP)
- TROUBLESHOOTING
  - Status Codes
- REGISTER MAPS
- TABLE 8. STATUS CODES LIST
- TABLE 9. REGISTER MAP FOR CONTROL CARDS ZH AND ZY (TRACTION)
- TABLE 10. REGISTER MAP FOR CONTROL CARD ZP (HYDRAULIC PUMP)
STATUS CODE CHARTS
REPAIRS
- GENERAL
- FUSES
- THE POWER TRANSISTOR (TR1) ASSEMBLY
  - Thermal Protector (TP)
  - Remove The TR1 Assembly
  - How To Check The TR1 Assembly
  - Install The TR1 Assembly
  - Check Capacitor C1
- DIODES D3 AND D4
  - Check The Diodes D3 And D4
  - Replacement, Diodes D3 And D4
- SUPPRESSORS
- MOTOR CURRENT SENSOR
- CONTACTORS
  - Contactor Repair
- CONTROL CARD
- CONTROL CARD PLUGS
  - Brush Wear Indicators
THEORY OF OPERATION (EV-T100 MOTOR CONTROLLER)
- ELECTRONIC SPEED CONTROLS
  - The Power Transistor “Switch”
  - A Motor Circuit That Operates With Pulses
  - Traction Circuit
  - Hydraulic Pump Motor
- BASIC CIRCUIT OPERATION
  - SRO Circuit (Traction Circuit Only)
  - Pulse Monitor Trip (PMT) (Traction Circuit Only)
- INDUCTION CURRENT FROM THE MOTOR
- CONTROL CARDS
  - Control Card Adjustments (Traction Circuit)
  - Accelerator Control
- TRANSITOR CONTROL (HYDRAULIC PUMP MOTOR)
- CONTACTORS
- CIRCUIT PROTECTION
- Traction Circuit Fuses
- Current Limit
- Thermal Protection
- Suppressors
- TRUCK MANAGEMENT MODULE (TMM1)

toc
- Diagrams
- Safety Precautions Maintenance and Repair
tables
- Table 1. Terminal and Plug Wire Connections for Control Card JH
- Table 2. Terminal and Plug Wire Connections for Hydraulic Pump C
- Table 3. Terminal and Plug Wire Connections for Control Card JH
- Table 4. Terminal and Plug Wire Connections for TMM1 Module
- Table 5. Terminal and Plug Wire Connections for Control Card JY