Hyster E45-65XM2 (F108 E108) Forklift Service Manual

Format: PDF (Printable Document)
File Language: English
File Pages (Total): 3230
File Size (Total): 144.34 MB (Speed Download Link)
Brand: Hyster
Model: E45-65XM2 (F108 E108) Forklift
Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster E45-65XM2 (F108 E108) Forklift Service Manual

Hyster E070-120Z (D098 B839) Forklift Service Manual

📘 Show Index

Hyster E070-120Z (D098 B839) Forklift Index:

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

toc
- Hydraulic System
- Safety Precautions Maintenance and Repair
- General
- Description
  - Hydraulic System
- Operation
  - Hydraulic System
  - Hydraulic Gear Pump
  - Rotator Actuator Valve
  - Steering Pump
- Hydraulic Tank Repair
  - Tank, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D114, F108);
  - Tank, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J2
  - Tank, Remove [J2.00-3.20XM (J40-60Z) (B416)]
  - Hyraulic Tank [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D098/E
  - Inspect
  - Small Leaks, Repair
  - Large Leaks, Repair
  - Clean
  - Additional Methods for Tank Repair
  - Tank, Install [E1.50-3.20XM (E25-65XM, E25-65XM 2 ), (D114, F108
  - Tank, Install [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J
  - Tank, Install [J2.00-3.20XM (J40-65Z) (B416)]
- Filter Replacement
  - All Lift Trucks Except [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS
  - Lift Truck Models [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D0
  - Lift truck Models [E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00X
  - Lift Truck Models [J2.00-3.20XM (J40-65Z) (B416)]
- Hydraulic Pump Repair
  - Hydraulic Pump, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D1
  - Hydraulic Pump, Disassemble E1.50-3.20XM (E25-65XM, E25-65XM 2 )
  - Inspect
  - Clean
  - Pump Seal Replace and Pump Assemble
  - Assemble Pump on Motor
  - Hydraulic Pump and Motor, Install [E1.50-3.20XM (E25-65XM, E25-6
  - Hydraulic Pump, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A2
  - Hydraulic Pump, Disassemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E
  - Hydraulic Pump, Inspect [E3.50-5.50XL, E4.50XLS (E70-120Z, E100Z
  - Hydraulic Pump, Clean [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS)
  - Hydraulic Pump, Assemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E100
  - Hydraulic Pump and Motor, Install [J2.00-3.20XM (J40-60XM, J40-6
- Main Control Valve Repair
- Steering Pump Repair
  - Pump, Remove and Disassemble [E1.50-3.20XM (E25-65XM, E25-65XM 2
  - Pump, Remove and Disassemble [J2.00-3.20XM (J40-60XM, J40-60XM 2
  - Pump, Assemble and Install
- Rotary Actuator Valve Repair
  - Disassemble, Clean, and Inspect
  - Assemble
- Steering Control Unit Replacement
  - Remove
  - Install
- Steering Cylinder Repair
- Main Control Valve Check and Adjust
- Steering Relief Valve Check and Adjust
- Specifications
  - Relief Valve Pressures*
  - Hydraulic Tank Capacity (dipstick full mark)
  - Hydraulic Pump Capacities – All Models Except E3.50-5.50XL, E4.5
  - Hydraulic Pump Capacities – Models E3.50-5.50XL, E4.50XLS (E70-1
- Troubleshooting
  - Steering
  - Steering Housing and Steering Control Unit
  - Hydraulic System

toc
- Hydraulic System
- Safety Precautions Maintenance and Repair
- General
- Description
  - Hydraulic System
- Operation
  - Hydraulic System
  - Hydraulic Gear Pump
  - Rotator Actuator Valve
  - Steering Pump
- Hydraulic Tank Repair
  - Tank, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D114, F108);
  - Tank, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J2
  - Tank, Remove [J2.00-3.20XM (J40-60Z) (B416)]
  - Hyraulic Tank [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D098/E
  - Inspect
  - Small Leaks, Repair
  - Large Leaks, Repair
  - Clean
  - Additional Methods for Tank Repair
  - Tank, Install [E1.50-3.20XM (E25-65XM, E25-65XM 2 ), (D114, F108
  - Tank, Install [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J
  - Tank, Install [J2.00-3.20XM (J40-65Z) (B416)]
- Filter Replacement
  - All Lift Trucks Except [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS
  - Lift Truck Models [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D0
  - Lift truck Models [E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00X
  - Lift Truck Models [J2.00-3.20XM (J40-65Z) (B416)]
- Hydraulic Pump Repair
  - Hydraulic Pump, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D1
  - Hydraulic Pump, Disassemble E1.50-3.20XM (E25-65XM, E25-65XM 2 )
  - Inspect
  - Clean
  - Pump Seal Replace and Pump Assemble
  - Assemble Pump on Motor
  - Hydraulic Pump and Motor, Install [E1.50-3.20XM (E25-65XM, E25-6
  - Hydraulic Pump, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A2
  - Hydraulic Pump, Disassemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E
  - Hydraulic Pump, Inspect [E3.50-5.50XL, E4.50XLS (E70-120Z, E100Z
  - Hydraulic Pump, Clean [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS)
  - Hydraulic Pump, Assemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E100
  - Hydraulic Pump and Motor, Install [J2.00-3.20XM (J40-60XM, J40-6
- Main Control Valve Repair
- Steering Pump Repair
  - Pump, Remove and Disassemble [E1.50-3.20XM (E25-65XM, E25-65XM 2
  - Pump, Remove and Disassemble [J2.00-3.20XM (J40-60XM, J40-60XM 2
  - Pump, Assemble and Install
- Rotary Actuator Valve Repair
  - Disassemble, Clean, and Inspect
  - Assemble
- Steering Control Unit Replacement
  - Remove
  - Install
- Steering Cylinder Repair
- Main Control Valve Check and Adjust
- Steering Relief Valve Check and Adjust
- Specifications
  - Relief Valve Pressures*
  - Hydraulic Tank Capacity (dipstick full mark)
  - Hydraulic Pump Capacities – All Models Except E3.50-5.50XL, E4.5
  - Hydraulic Pump Capacities – Models E3.50-5.50XL, E4.50XLS (E70-1
- Troubleshooting
  - Steering
  - Steering Housing and Steering Control Unit
  - Hydraulic System

toc
- Electrical System (Trucks With AC Controllers)
- Safety Precautions Maintenance and Repair
- General
- Description
  - Features of the Display Panels
  - Other Control Components
- Display Panel and Key Switch Replacement
  - Display Panel, Replace
  - Key Switch, Replace
- Controller Replacement
  - Traction and Pump Motor Controller Replacement
  - Master Controller, Replace
- Control Components Replacement
  - General
  - Start Switch, Replace
  - Brake Light Switch, Replace
  - Seat Switch, Replace
  - Parking Brake Switch, Replace
  - MONOTROL Pedal Direction Switches, Replace
  - Steering Column Direction Control Switches, Replace
  - Brake Fluid Switch, Replace
  - Brush Wear and Over Temperature Sensors (DC Pump Motor Only)
  - Rocker Switches for Lights, Replace
  - Accelerator Position Sensor, Replace
  - On-Demand Steering Sensor, Replace
  - Lights, Converter, Relay, and Reverse Alarm
  - Horn and Horn Button, Replace
  - Hydraulic Pump Switches
  - Fan Power Supply, Replace
- Control and Power Fuse Check
  - Fuse Locations
- Brake Light Switch Adjustment
- Seat Switch Check
- Seat Brake Adjustment
- Parking Brake Switch Adjustment
- Direction Switches Check
  - MONOTROL Pedal
  - Steering Column
- MONOTROL Pedal or Accelerator Pedal Adjustment
- Accelerator Position Sensor Adjustment and Start Switch Adjustme
  - Acceleration Position Sensor, Adjust
  - Start Switch, Adjust
tables
- Table 1. Wire Splice Size