Hyster E45-65XM2 (F108 E108) Forklift Service Manual

Hyster E070-120Z (D098 B839) Forklift Service Manual

Hyster E070-120Z (D098 B839) Forklift Index:

• toc
  • Troubleshooting and Adjustments Using the AC Controls Program (E
  • Safety Precautions Maintenance and Repair
  • General
    • Computer Requirements
    • Software, Install
    • Language Selection
    • Demo Mode
    • Connect PC to Lift Truck
    • Starting AC Controls Program
  • Lift Truck Control Setup
    • Change Lift Truck Serial Number or Hourmeter
    • Setting Factory Default Values or Changing Lift Truck Parameters
    • Create New Custom Lift Truck Configuration
    • Lift Truck Configuration Properties
    • Import New Lift Truck Configuration From Disk
    • Delete Custom Lift Truck Configuration or Password File
  • Dash Display
    • Custom Display Languages
    • Download Display Language
    • Clear Operator Log
  • Password Functions
    • Enable/Disable Password and Lift Truck Inspection Functions
    • Password Properties
    • Create New Password File
    • Download Passwords
    • Upload Passwords
  • Reports Menu
    • Devices Report
    • Custom Report
    • Password Report
    • Operator Report
    • Current Settings Report
    • Status Code Report
    • Status Codes Log
  • Troubleshooting
    • Diagnostics
  • Help Menu
    • General
    • Contents
    • Technical Support
    • About Electric Truck AC Controls Program

• toc
  • Troubleshooting and Adjustments Using the AC Controls Program (E
  • Safety Precautions Maintenance and Repair
  • General
    • Computer Requirements
    • Software, Install
    • Language Selection
    • Demo Mode
    • Connect PC to Lift Truck
    • Starting AC Controls Program
  • Lift Truck Control Setup
    • Change Lift Truck Serial Number or Hourmeter
    • Setting Factory Default Values or Changing Lift Truck Parameters
    • Create New Custom Lift Truck Configuration
    • Lift Truck Configuration Properties
    • Import New Lift Truck Configuration From Disk
    • Delete Custom Lift Truck Configuration or Password File
  • Dash Display
    • Custom Display Languages
    • Download Display Language
    • Clear Operator Log
  • Password Functions
    • Enable/Disable Password and Lift Truck Inspection Functions
    • Password Properties
    • Create New Password File
    • Download Passwords
    • Upload Passwords
  • Reports Menu
    • Devices Report
    • Custom Report
    • Password Report
    • Operator Report
    • Current Settings Report
    • Status Code Report
    • Status Codes Log
  • Troubleshooting
    • Diagnostics
  • Help Menu
    • General
    • Contents
    • Technical Support
    • About Electric Truck AC Controls Program

• toc
  • Hydraulic System
  • Safety Precautions Maintenance and Repair
  • General
  • Description
    • Hydraulic System
  • Operation
    • Hydraulic System
    • Hydraulic Gear Pump
    • Rotator Actuator Valve
    • Steering Pump
  • Hydraulic Tank Repair
    • Tank, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D114, F108);
    • Tank, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J2
    • Tank, Remove [J2.00-3.20XM (J40-60Z) (B416)]
    • Hyraulic Tank [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D098/E
    • Inspect
    • Small Leaks, Repair
    • Large Leaks, Repair
    • Clean
    • Additional Methods for Tank Repair
    • Tank, Install [E1.50-3.20XM (E25-65XM, E25-65XM 2 ), (D114, F108
    • Tank, Install [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J
    • Tank, Install [J2.00-3.20XM (J40-65Z) (B416)]
  • Filter Replacement
    • All Lift Trucks Except [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS
    • Lift Truck Models [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D0
    • Lift truck Models [E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00X
    • Lift Truck Models [J2.00-3.20XM (J40-65Z) (B416)]
  • Hydraulic Pump Repair
    • Hydraulic Pump, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D1
    • Hydraulic Pump, Disassemble E1.50-3.20XM (E25-65XM, E25-65XM 2 )
    • Inspect
    • Clean
    • Pump Seal Replace and Pump Assemble
    • Assemble Pump on Motor
    • Hydraulic Pump and Motor, Install [E1.50-3.20XM (E25-65XM, E25-6
    • Hydraulic Pump, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A2
    • Hydraulic Pump, Disassemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E
    • Hydraulic Pump, Inspect [E3.50-5.50XL, E4.50XLS (E70-120Z, E100Z
    • Hydraulic Pump, Clean [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS)
    • Hydraulic Pump, Assemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E100
    • Hydraulic Pump and Motor, Install [J2.00-3.20XM (J40-60XM, J40-6
  • Main Control Valve Repair
  • Steering Pump Repair
    • Pump, Remove and Disassemble [E1.50-3.20XM (E25-65XM, E25-65XM 2
    • Pump, Remove and Disassemble [J2.00-3.20XM (J40-60XM, J40-60XM 2
    • Pump, Assemble and Install
  • Rotary Actuator Valve Repair
    • Disassemble, Clean, and Inspect
    • Assemble
  • Steering Control Unit Replacement
    • Remove
    • Install
  • Steering Cylinder Repair
  • Main Control Valve Check and Adjust
  • Steering Relief Valve Check and Adjust
  • Specifications
    • Relief Valve Pressures*
    • Hydraulic Tank Capacity (dipstick full mark)
    • Hydraulic Pump Capacities – All Models Except E3.50-5.50XL, E4.5
    • Hydraulic Pump Capacities – Models E3.50-5.50XL, E4.50XLS (E70-1
  • Troubleshooting
    • Steering
    • Steering Housing and Steering Control Unit
    • Hydraulic System

• toc
  • Hydraulic System
  • Safety Precautions Maintenance and Repair
  • General
  • Description
    • Hydraulic System
  • Operation
    • Hydraulic System
    • Hydraulic Gear Pump
    • Rotator Actuator Valve
    • Steering Pump
  • Hydraulic Tank Repair
    • Tank, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D114, F108);
    • Tank, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J2
    • Tank, Remove [J2.00-3.20XM (J40-60Z) (B416)]
    • Hyraulic Tank [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D098/E
    • Inspect
    • Small Leaks, Repair
    • Large Leaks, Repair
    • Clean
    • Additional Methods for Tank Repair
    • Tank, Install [E1.50-3.20XM (E25-65XM, E25-65XM 2 ), (D114, F108
    • Tank, Install [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A216) and J
    • Tank, Install [J2.00-3.20XM (J40-65Z) (B416)]
  • Filter Replacement
    • All Lift Trucks Except [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS
    • Lift Truck Models [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (D0
    • Lift truck Models [E2.00-3.20XM (E45-65Z) (G108) and E1.50-2.00X
    • Lift Truck Models [J2.00-3.20XM (J40-65Z) (B416)]
  • Hydraulic Pump Repair
    • Hydraulic Pump, Remove [E1.50-3.20XM (E25-65XM, E25-65XM 2 ) (D1
    • Hydraulic Pump, Disassemble E1.50-3.20XM (E25-65XM, E25-65XM 2 )
    • Inspect
    • Clean
    • Pump Seal Replace and Pump Assemble
    • Assemble Pump on Motor
    • Hydraulic Pump and Motor, Install [E1.50-3.20XM (E25-65XM, E25-6
    • Hydraulic Pump, Remove [J2.00-3.20XM (J40-60XM, J40-60XM 2 ) (A2
    • Hydraulic Pump, Disassemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E
    • Hydraulic Pump, Inspect [E3.50-5.50XL, E4.50XLS (E70-120Z, E100Z
    • Hydraulic Pump, Clean [E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS)
    • Hydraulic Pump, Assemble [E3.50-5.50XL, E4.50XLS (E70-120Z, E100
    • Hydraulic Pump and Motor, Install [J2.00-3.20XM (J40-60XM, J40-6
  • Main Control Valve Repair
  • Steering Pump Repair
    • Pump, Remove and Disassemble [E1.50-3.20XM (E25-65XM, E25-65XM 2
    • Pump, Remove and Disassemble [J2.00-3.20XM (J40-60XM, J40-60XM 2
    • Pump, Assemble and Install
  • Rotary Actuator Valve Repair
    • Disassemble, Clean, and Inspect
    • Assemble
  • Steering Control Unit Replacement
    • Remove
    • Install
  • Steering Cylinder Repair
  • Main Control Valve Check and Adjust
  • Steering Relief Valve Check and Adjust
  • Specifications
    • Relief Valve Pressures*
    • Hydraulic Tank Capacity (dipstick full mark)
    • Hydraulic Pump Capacities – All Models Except E3.50-5.50XL, E4.5
    • Hydraulic Pump Capacities – Models E3.50-5.50XL, E4.50XLS (E70-1
  • Troubleshooting
    • Steering
    • Steering Housing and Steering Control Unit
    • Hydraulic System

• toc
  • Electrical System (Trucks With AC Controllers)
  • Safety Precautions Maintenance and Repair
  • General
  • Description
    • Features of the Display Panels
    • Other Control Components
  • Display Panel and Key Switch Replacement
    • Display Panel, Replace
    • Key Switch, Replace
  • Controller Replacement
    • Traction and Pump Motor Controller Replacement
    • Master Controller, Replace
  • Control Components Replacement
    • General
    • Start Switch, Replace
    • Brake Light Switch, Replace
    • Seat Switch, Replace
    • Parking Brake Switch, Replace
    • MONOTROL Pedal Direction Switches, Replace
    • Steering Column Direction Control Switches, Replace
    • Brake Fluid Switch, Replace
    • Brush Wear and Over Temperature Sensors (DC Pump Motor Only)
    • Rocker Switches for Lights, Replace
    • Accelerator Position Sensor, Replace
    • On-Demand Steering Sensor, Replace
    • Lights, Converter, Relay, and Reverse Alarm
    • Horn and Horn Button, Replace
    • Hydraulic Pump Switches
    • Fan Power Supply, Replace
  • Control and Power Fuse Check
    • Fuse Locations
  • Brake Light Switch Adjustment
  • Seat Switch Check
  • Seat Brake Adjustment
  • Parking Brake Switch Adjustment
  • Direction Switches Check
    • MONOTROL Pedal
    • Steering Column
  • MONOTROL Pedal or Accelerator Pedal Adjustment
  • Accelerator Position Sensor Adjustment and Start Switch Adjustme
    • Acceleration Position Sensor, Adjust
    • Start Switch, Adjust
• tables
  • Table 1. Wire Splice Size

Hyster