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Hyster E45XN, E50XN, E55XN, E60XN, E65XN, E70XN (A268 A968) Forklift Service Manual

Format: PDF (Printable Document)
File Language: English
File Pages (Total): 9622
File Size (Total): 446.29 MB (Speed Download Link)
Brand: Hyster
Model: E45XN, E50XN, E55XN, E60XN, E65XN, E70XN (A268 A968) Forklift
Type of Document: Service Manual

Categories: ,

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Hyster E45XN, E50XN, E55XN, E60XN, E65XN, E70XN (A268 A968) Forklift Service Manual

Hyster E70Z, E80Z, E100Z-ZS, E120Z (E098 C839) Forklift Service Manual

📘 Show Index

Hyster E70Z, E80Z, E100Z-ZS, E120Z (E098 C839) Forklift Index:

  • toc
    • Troubleshooting and Adjustments Using the AC Controls Program (E
    • Safety Precautions Maintenance and Repair
    • General
      • Computer Requirements
      • Software, Install
      • Language Selection
      • Demo Mode
      • Connect PC to Lift Truck
      • Starting AC Controls Program
    • Lift Truck Control Setup
      • Change Lift Truck Serial Number or Hourmeter
      • Setting Factory Default Values or Changing Lift Truck Parameters
      • Create New Custom Lift Truck Configuration
      • Lift Truck Configuration Properties
      • Import New Lift Truck Configuration From Disk
      • Delete Custom Lift Truck Configuration or Password File
    • Dash Display
      • Custom Display Languages
      • Download Display Language
      • Clear Operator Log
    • Password Functions
      • Enable/Disable Password and Lift Truck Inspection Functions
      • Password Properties
      • Create New Password File
      • Download Passwords
      • Upload Passwords
    • Reports Menu
      • Devices Report
      • Custom Report
      • Password Report
      • Operator Report
      • Current Settings Report
      • Status Code Report
      • Status Codes Log
    • Troubleshooting
      • Diagnostics
    • Help Menu
      • General
      • Contents
      • Technical Support
      • About Electric Truck AC Controls Program
  • toc
    • Troubleshooting and Adjustments Using the AC Controls Program (E
    • Safety Precautions Maintenance and Repair
    • General
      • Computer Requirements
      • Software, Install
      • Language Selection
      • Demo Mode
      • Connect PC to Lift Truck
      • Starting AC Controls Program
    • Lift Truck Control Setup
      • Change Lift Truck Serial Number or Hourmeter
      • Setting Factory Default Values or Changing Lift Truck Parameters
      • Create New Custom Lift Truck Configuration
      • Lift Truck Configuration Properties
      • Import New Lift Truck Configuration From Disk
      • Delete Custom Lift Truck Configuration or Password File
    • Dash Display
      • Custom Display Languages
      • Download Display Language
      • Clear Operator Log
    • Password Functions
      • Enable/Disable Password and Lift Truck Inspection Functions
      • Password Properties
      • Create New Password File
      • Download Passwords
      • Upload Passwords
    • Reports Menu
      • Devices Report
      • Custom Report
      • Password Report
      • Operator Report
      • Current Settings Report
      • Status Code Report
      • Status Codes Log
    • Troubleshooting
      • Diagnostics
    • Help Menu
      • General
      • Contents
      • Technical Support
      • About Electric Truck AC Controls Program
  • Series Code / Model Designation Reference Table
  • Safety Procedures When Working Near Mast
  • Fork Replacement
    • Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
    • Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
    • Remove, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS, S120FTPRS) (J004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
    • Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
    • Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
    • Install, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017 S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS, S120FTPRS) (J004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
    • Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
    • Checks, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS, S120FTPRS) (J004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
    • Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
  • Fixed Carriage Replacement
    • Remove, Carriage With Hook Forks
    • Remove, Carriage With Pin Type Forks Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Install, Carriage With Hook Forks
    • Install, Carriage With Pin Type Forks Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Disconnecting Attachment Hydraulic Quick Disconnect Hoses
    • Connecting Attachment Hydraulic Quick Disconnect Hoses
  • Integral Sideshift Carriage Repair
    • Remove, for lift truck models E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098), S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), and H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005)
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, for lift truck models E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098), S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), and H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005)
  • Hang On Sideshift Carriage Repair
    • Remove, Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024, G024, H024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install
  • Hang-On Sideshift Carriage Repair
    • Remove
    • Disassemble Carriage
    • Clean and Inspect
    • Assemble
    • Install
  • Fork Positioner
  • Two-Stage Mast With Limited Free-Lift Repair
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, Lift Truck ModelsH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005) and H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Install, Lift Trucks ModelsS4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004) S6.0FT, S7.0FT, (S135FT,S155FT) (D024, E024, F024, G024, H024), and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Alignment
  • Two-Stage Mast With Full Free-Lift Repair
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, Lift Truck ModelsH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005)
    • Install, Lift Trucks ModelsS4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004) and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Installation and Adjustment
      • Installation
      • Adjustment
  • Three-Stage Mast With Full Free-Lift Repair
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, Lift Truck ModelsH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005) and H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Install, Lift Trucks ModelsS4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), S6.0FT, S7.0FT, (S135FT, S155FT) (D024, E024, F024, G024, H024), and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Alignment for S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005), and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Alignment for H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006) and S6.0FT, S7.0FT, (S135FT, S155FT) (D024, E024, F024, G024, H024)
  • Mast Operation Check
  • Tilt Cylinder Adjustment
  • Lift Chains Adjustment
  • Mast Adjustments
    • Load Roller Adjustment
    • Mast Side Kicking Adjustment
    • Shimming The Mast Mounting Pin, Lift Truck Models H80, 90, 100, 110, 120FT (N005, P005, R005, U005)
  • Carriage Adjustments
  • Series Code / Model Designation Reference Table
  • Safety Procedures When Working Near Mast
  • Fork Replacement
    • Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
    • Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
    • Remove, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS, S120FTPRS) (J004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
    • Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
    • Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
    • Install, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017 S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS, S120FTPRS) (J004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
    • Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012
    • Checks, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS, S120FTPRS) (J004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
    • Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner
  • Fixed Carriage Replacement
    • Remove, Carriage With Hook Forks
    • Remove, Carriage With Pin Type Forks Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Install, Carriage With Hook Forks
    • Install, Carriage With Pin Type Forks Lift Truck Models H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Disconnecting Attachment Hydraulic Quick Disconnect Hoses
    • Connecting Attachment Hydraulic Quick Disconnect Hoses
  • Integral Sideshift Carriage Repair
    • Remove, for lift truck models E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098), S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), and H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005)
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, for lift truck models E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098), S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), and H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005)
  • Hang On Sideshift Carriage Repair
    • Remove, Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024, E024, F024, G024, H024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install
  • Hang-On Sideshift Carriage Repair
    • Remove
    • Disassemble Carriage
    • Clean and Inspect
    • Assemble
    • Install
  • Fork Positioner
  • Two-Stage Mast With Limited Free-Lift Repair
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, Lift Truck ModelsH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005) and H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Install, Lift Trucks ModelsS4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004) S6.0FT, S7.0FT, (S135FT,S155FT) (D024, E024, F024, G024, H024), and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Alignment
  • Two-Stage Mast With Full Free-Lift Repair
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, Lift Truck ModelsH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005)
    • Install, Lift Trucks ModelsS4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004) and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Installation and Adjustment
      • Installation
      • Adjustment
  • Three-Stage Mast With Full Free-Lift Repair
    • Remove
    • Disassemble
    • Clean and Inspect
    • Assemble
    • Install, Lift Truck ModelsH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005) and H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006)
    • Install, Lift Trucks ModelsS4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), S6.0FT, S7.0FT, (S135FT, S155FT) (D024, E024, F024, G024, H024), and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Alignment for S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004, J004), H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005, P005, R005, S005, U005), and E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS) (E098)
    • Header Hose Alignment for H6.0FT, H7.0FT (H135FT, H155FT) (H006, J006, K006) and S6.0FT, S7.0FT, (S135FT, S155FT) (D024, E024, F024, G024, H024)
  • Mast Operation Check
  • Tilt Cylinder Adjustment
  • Lift Chains Adjustment
  • Mast Adjustments
    • Load Roller Adjustment
    • Mast Side Kicking Adjustment
    • Shimming The Mast Mounting Pin, Lift Truck Models H80, 90, 100, 110, 120FT (N005, P005, R005, U005)
  • Carriage Adjustments
  • toc
    • Electro-Hydraulic Control Valve
    • Safety Precautions Maintenance and Repair
    • General
    • Description
      • Electro-Hydraulic Control System
      • Electro-Hydraulic Control Valve
      • Electro-Hydraulic Valve Driver Module
      • Mini-Lever Module (MLM)
      • Joystick
    • Electro-Hydraulic Control Valve Repair
      • Remove
      • Disassemble
      • Assemble
      • Install
      • E-Hydraulics Calibration
    • Mini-Lever Module
      • Mini-Lever Module (MLM)
      • Mini-Lever Replacement
      • Push Button Switch Replacement
      • Test
      • Joystick
    • Troubleshooting
  • tables
    • Table 1. Primary and Secondary Relief Valve Values
    • Table 2. Solenoid Resistance Values
    • Table 3. Cartridge and Solenoid Coil Nut Torque for Lift truck M
    • Table 4. Cartridge and Solenoid Coil Nut Torque for Lift truck M

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