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Hyster H135FT, H155FT (H006 C878) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages (Total): 9524

File Size (Total): 411.58 MB (Speed Download Link)

Brand: Hyster

Model: H135FT, H155FT (H006 C878) Forklift

Type of Document: Service Manual

Categories: ,

$ 45

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Hyster H135FT, H155FT (H006 C878) Forklift Service Manual

Hyster H135FT, H155FT (J006 D878) Forklift Service Manual

These H135FT and H155FT trucks spend their lives loading trailers, pulling heavy pallets, and working hard in yards and warehouses where downtime hurts. This service manual is what I’d keep open when I’m tracking down performance issues, stripping components, or putting a rebuilt assembly back in. If, for example, the truck starts losing power under load or throws an operational fault, I’d use this book to trace the problem step by step, confirm which system is at fault, and then verify the repair before sending the machine back into service.

Applications & Use Cases

  • Trace hydraulic or drive complaints from symptom to likely cause, so you’re not just throwing parts at it.
  • Follow disassembly/assembly logic on major components to avoid missed seals, misaligned shafts, or leftover hardware.
  • Use diagnostic flow-style checks to isolate electrical or engine-related faults before you hook up test equipment.
  • Verify adjustments after repairs so the mast, brakes, and steering respond correctly under load.
  • Plan safe workshop workflow, from truck preparation and support points to final operational checks.

FAQ

Q: Can I use this manual on a tablet in the shop?

A: Yes, it’s well suited to a tablet or laptop so you can zoom diagrams and search procedures right next to the truck.

Q: Is it worth printing sections of this manual?

A: Many techs print just the pages for the job at hand, so they can mark notes, keep them clean in sleeves, and not risk a device in harsh areas.

Safety Note

Always secure the truck, support lifted components properly, and follow lockout procedures before you start any work.

📘 Show Index

Hyster H135FT, H155FT (J006 D878) Forklift Index:

  • SECTION 9010 Operational Diagnostic Procedures
    • Group 05 – Operational Checkout
  • SECTION 9020 Engine
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
    • Group 40 – Tests and Adjustments
  • SECTION 9030 Electrical System
    • Group 03 – General Maintenance and Diagnostic Data
    • Group 10 – Principles of Operation
    • Group 20 – Diagnostic Trouble Codes
    • Group 30 – Observed Symptoms
  • SECTION 9040 Drive Train
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
    • Group 40 – Tests and Adjustments
  • SECTION 9050 Hydraulic Systems
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
    • Group 33 – Observed Symptoms-Gear Pump
    • Group 35 – Observed Symptoms-Variable Displacement Pump (VDP)
    • Group 40 – Tests and Adjustments
    • Group 43 – Tests and Adjustments-Gear Pump
    • Group 45 – Tests and Adjustments-Variable Displacement Pump (VDP)
  • SECTION 9060 Operators Station
    • Group 10 – Principles of Operation
  • SECTION 9070 Front End (Mast) and Chassis
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
  • SECTION 9080 Supplementary Data
    • Group 50 – Abbreviations and Acronyms
    • Group 60 – Special Tools List
    • Group 70 – Fault Mode Indicator Reference
    • Group 80 – Supplier Specification Data
  • SECTION 9010 Operational Diagnostic Procedures
    • Group 05 – Operational Checkout
  • SECTION 9020 Engine
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
    • Group 40 – Tests and Adjustments
  • SECTION 9030 Electrical System
    • Group 03 – General Maintenance and Diagnostic Data
    • Group 10 – Principles of Operation
    • Group 20 – Diagnostic Trouble Codes
    • Group 30 – Observed Symptoms
  • SECTION 9040 Drive Train
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
    • Group 40 – Tests and Adjustments
  • SECTION 9050 Hydraulic Systems
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
    • Group 33 – Observed Symptoms-Gear Pump
    • Group 35 – Observed Symptoms-Variable Displacement Pump (VDP)
    • Group 40 – Tests and Adjustments
    • Group 43 – Tests and Adjustments-Gear Pump
    • Group 45 – Tests and Adjustments-Variable Displacement Pump (VDP)
  • SECTION 9060 Operators Station
    • Group 10 – Principles of Operation
  • SECTION 9070 Front End (Mast) and Chassis
    • Group 10 – Principles of Operation
    • Group 30 – Observed Symptoms
  • SECTION 9080 Supplementary Data
    • Group 50 – Abbreviations and Acronyms
    • Group 60 – Special Tools List
    • Group 70 – Fault Mode Indicator Reference
    • Group 80 – Supplier Specification Data
  • Transmission Repair
    • Remove
    • Torque Converter, Remove
    • Disassemble
    • Clean and Inspect
      • Housings
      • Oil Seals and Gaskets
      • Bearings
      • Gears and Shafts
    • Assemble
    • Torque Converter, Install
    • Install
  • Control Valve Repair
    • Remove
    • Disassemble
    • Clean
    • Inspect
    • Assemble
    • Install
  • Torque Specification
  • Transmission Repair
    • Remove
    • Torque Converter, Remove
    • Disassemble
    • Clean and Inspect
      • Housings
      • Oil Seals and Gaskets
      • Bearings
      • Gears and Shafts
    • Assemble
    • Torque Converter, Install
    • Install
  • Control Valve Repair
    • Remove
    • Disassemble
    • Clean
    • Inspect
    • Assemble
    • Install
  • Torque Specification
  • Transmission Repair
    • Remove
    • Torque Converter, Remove
    • Disassemble
    • Clean and Inspect
      • Housings
      • Oil Seals and Gaskets
      • Bearings
      • Gears and Shafts
    • Assemble
    • Torque Converter, Install
    • Install
  • Control Valve Repair
    • Remove
    • Disassemble
    • Clean
    • Inspect
    • Assemble
    • Install
  • Torque Specification

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