Hyster H150-275H-P150-200B (C007) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages (Total): 1684

File Size (Total): 90.52 MB (Speed Download Link)

Brand: Hyster

Model: H150-275H-P150-200B (C007) Forklift

Type of Document: Service Manual

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Hyster H150-275H-P150-200B (C007) Forklift Service Manual

Hyster H165-280XL (E007 A876) Forklift Service Manual

Hyster H165-280XL (E007 A876) Forklift Index:

General
- General Safety Rules
Description
- Engine Serial Number Codes
- Engine Data
Engine Removal and Installation
- Lift Engine
Cylinder Head Assembly Repair
- Valve Cover
  - Remove
  - Install
- Rocker Arm Assembly
  - Remove
  - Install
  - Disassemble
  - Inspect
  - Assemble
- Valve Clearance Adjustments
  - Four-Cylinder Engines
  - Six-Cylinder Engines
- Valve Springs
- Cylinder Head Assembly
  - Remove
  - Install
- Valves and Valve Springs
  - Remove
  - Inspect
  - Install
- Valve Guides
  - Inspect
  - Remove
  - Install
- Cylinder Head and Valve Seats
  - Inspect
  - Repair
  - New Valve Seats, Install
Piston and Connecting Rod Assemblies Repair
- Rod Bearings
  - Remove
  - Install
- Piston and Connecting Rod Assembly
  - Service Note
  - Remove
  - Install
- Piston Rings
  - Remove
  - Inspect
  - Install
- Piston and Connecting Rod
  - Disassemble
  - Inspect
  - How to Select Correct Replacements
  - Install
- Piston Cooling Jets
  - Remove
  - Install
Crankshaft Assembly Repair
- General
- Crankshaft Pulley
  - Engine AR, Remove
  - Engines YG and YH, Remove
  - Inspect
  - Engine AR, Install
  - Engines YG and YH, Install
- Rear Oil Seal
  - Replace
- Main Bearings
  - Remove
  - Inspect
  - Install
- Thrust Washers
  - Crankshaft Axial Movement, Check
  - Remove
  - Install
- Crankshaft
  - Remove
  - Inspect
  - Install
- Flywheel
  - Remove
  - Ring Gear, Replace
  - Install
- Flywheel Housing
  - Remove
  - Install
Timing Case and Timing Gears Repair
- General
- Timing Case Cover
  - Remove
  - Install
- Front Oil Seal
  - Remove
  - Install
- Crankshaft Pulley Wear Sleeve
  - Install
- Idler Gear and Hub
  - Remove
  - Install
- Air Compressor Drive, Bendix
  - Disassemble
  - Assemble
- Fuel Injection Pump Gear
  - Remove
  - Install
- Camshaft Gear
  - Remove
  - Install
- Crankshaft Gear
  - Remove
  - Install
- Timing Case
  - Remove
  - Install
- Camshaft and Tappets
  - Remove
  - Install
Cylinder Block Assembly Repair
- Description
- Cylinder Block
  - Disassemble
  - Inspect
  - Assemble
- Cylinder Bore (Four-Cylinder Engines)
- Cylinder Liner (Six-Cylinder Engines)
  - Inspect
  - Cylinder Liner Condition, Check
  - Remove
  - Service Liner, Install
  - Partially Finished Liner, Install
Engine Timing
- Description
  - How to Set Number One Piston to TDC on Compression Stroke
  - How to Set Number One Piston to TDC on Compression Stroke (Alternate Procedure)
  - Valve Timing, Check
  - Fuel Injection Pump Timing, Check
Turbocharger – Engine YH Repair
- General
  - Remove
  - Install
  - Impeller and Compressor Housing, Clean
Lubrication System Repair
- General
- Oil Filter, Replace
- Filter Head
  - Remove and Install
- Oil Sump
  - Remove
  - Install
- Oil Pump
  - Remove
  - Inspect
  - Install
- Relief Valve
  - Remove
  - Disassemble
  - Inspect
  - Assemble
  - Install
- Idler Gear Shaft, Replace
  - Remove
  - Remove (Alternative)
  - Install
  - Install (Alternative)
  - Install (Alternative for Four-Cylinder Engines Only)
Fuel System Repair
- Description
- Fuel Injection Pump
  - Remove
  - Install
  - Check and Adjust
- Fuel System Air Removal
- Fuel Filter, Replace
  - Canister Type
  - Quick Release Canister Type
- Fuel Injectors
  - Remove
  - Inspect
  - Install
- Fuel Pump
  - Remove
  - Disassemble
  - Assemble
  - Install
  - Test
Cooling System Repair
- General
- Thermostat
  - Remove
  - Install
  - Test
- Coolant Pump
  - Remove
  - Disassemble
  - Assemble
  - Install
- Fan and Fan Drive
  - Remove
  - Install
- Oil Cooler (Six-Cylinder Engines)
  - Remove
  - Disassemble and Assemble
  - Install
  - Oil Cooler Bypass Valve
Electrical Equipment Repair
- Drive Belts
  - Adjustment
  - Remove
  - Install
- Alternator
  - Remove
  - Install
- Starter Motor
  - Remove
  - Install
- Cold Start Aid
Air Compressor – Engines YG and YH
- General
- Repair
  - Remove
  - Install
Rotary Exhauster Replacement
- Remove
- Clean
- Install
Engine Specifications
- Cylinder Head Assembly
- Piston and Connecting Rods
- Crankshaft Assembly
  - Crankshaft Overhaul
- Timing Case and Drive Assembly
- Engine Block Assembly
- Turbocharger
- Lubrication System
- Fuel System
- Cooling System
- Flywheel and Housing
- Electrical Equipment
Torque Specifications
- Cylinder Head Assembly
- Piston and Connecting Rod Assemblies
- Crankshaft Assembly
- Timing Case and Drive Assembly
- Turbocharger
- Lubrication System
- Fuel System
- Cooling System
- Flywheel
- Auxiliary Equipment
Special Torque Specifications
- Flywheel and Housing
- Turbocharger
- Electrical Equipment
- Auxiliary Equipment
Special Tools*
Troubleshooting